Toshiba operation manual

100, 125, 150, 225, 300, 480, 480 V, 500 KW, 80

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Document: 61001-002

April 2013

G8000 SERIES

INSTALLATION and

OPERATION MANUAL

480/480 V 80/100/125/150/225/300/500 kW

UNINTERRUPTIBLE POWER SYSTEM (UPS)

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4NOTICE
QUALIFIED PERSONNEL ONLY
5UNINTERRUPTIBLE POWER SYSTEM (UPS)
6Purpose
Toshibas Customer Support Center
- i
7Table of Contents
- 8ii
- 9iii
- 1 Introduction
- 11SAVE THESE INSTRUCTIONS
  - 2
  - 122 General Safety Instructions
    - 2.1 Symbols
    - 3
    - 2.2 Signal Words
- 13DANGER
  - 2.3 Qualied Personnel
  - 4
  - 2.4 Factory Authorized Personnel
  - 143 Important Safety Instructions
    - 5
  - 154 Safety Precautions
    - 4.1 Disclaimer
    - 166
    - 4.2 General Maintenance
    - 4.3 Transporting/Unpacking
    - 17BACKSIDE
      - 188
      - 4.4 Inspection/Storage
  - 195 Installation Precautions
    - 2010
      - 21Item Environment standard
    - 2212
    - 2313
    - 5.1 Wiring/Connection
    - 14
  - 6 Warning Labels
    - 56875 FOR 80, 100, 150, 225 KVA
      - (control power source switch)
      - Do not turn off while operating.
        Heat sink not grounded.
        UNINTERRUPTIBLE POWER SUPPLY
      - WARNING
        CRITICAL FUSE SIZING
        -
        +
    - DANGER
      - HAZARDOUS VOLTAGES
- 24DANGER
  - AC VOLTAGE
    - REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE
    - USE COPPER CONDUCTORS ONLY! 12 13
  - (B)
  - (C) (C)
    - REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE
    - USE COPPER CONDUCTORS ONLY !
    - +
      - PN 40830
      - Incorrect fuse replacement size may r esult in fire or inadeq uate equipment protecti on .
      - Replace only with same type and rating of fuse.
  - (D)
  - (E)
    - DANGER
  - (F)
  - (G)
    - GND
  - (I)
    - Risk of electrical shock.
      - PN 40831
    - CAUTION
      - Disconnect UPS and electrically test heat sink before touching.
  - (J)
    - CAUTION
      - 8A
    - 15
    - 6.1 Warning Label Locations
      - WARNING
        CRITICAL FUSE SIZING
        PN 40830
        -
        FIGURE 6.2 80/100/125 KVA UPS WARNING LABELS
    - DANGER
      - (control power source switch)
      - Do not turn off while operating.
        Heat sink not grounded.
        PN 40831
        +
      - -
        HAZARDOUS VOLTAGES
  - 25DANGER
    - AC VOLTAGE
    - (D)
      - REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE
      - USE COPPER CONDUCTORS ONLY! 12 13
    - (B)
    - (C) (C)
      - REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE
      - USE COPPER CONDUCTORS ONLY !
      - +
        Incorrect fuse replacement size may r esult in fire or inadequate equipment protection.
        Replace only with same type and rating of fuse.
    - (E)
      - UNINTERRUPTIBLE POWER SUPPLY
      - DANGER
    - (F)
    - (G)
      - GND
    - (I)
      - Risk of electrical shock.
      - CAUTION
        Disconnect UPS and electrically test heat sink before touching.
    - (J)
      - CAUTION
        8A
      - 18
      - 287 Weight and Dimensions
        1-Weightsareapproximate.
        Model Unit Shipping
      - 298 Transporting
        3020
        8.1 Transporting By Crane
        8.1 Transporting By Crane
        3121
        8.2 Transporting By Forklift
        3222
      - 339 Storage/Operating Environment
        3424
        3525
        9.2 Maintenance Precautions
        26
        9.3 Disposal
  - 36DANGER
    - 3710 Installation
      - 3929
      - 10.3 Anchor Bolts
        80/100/125 kVA
        150/225 kVA
        300 kVA
        500 kVA
      - 30
    - 4011 UPS Wiring
      - 11 UPS Wiring
      - 4111 UPS Wiring
        32
        11.1 80/100/125 kVA Terminal Blocks and Power Cables
        Block Number Cable Size (Min-Max)2Tightening Torque
        42 1 2 3 4 5 6 7 8 9 10 11 12 13
        43Block Number Cable Size (Min-Max) 2Tightening Torque
        4434
        11.2 150, 225, 300, and 500 kVA Buss Strip Terminals and Power Cables
        4535
        8
        AC OUTPUT
        +
        BATTERY
        3-Phase AC Power Lugs
        3-Phase Neutral and Battery (DC) Power Lugs
        1 2
        3
        7
        4 5
        6
        13
        14
        9 10
        11
        12
        4636
        47Block Number Cable Size (Min-Max) Tightening T orque
        4838
        Bus Number Cable Size (Min-Max) Tightening T orque
        4939
        11.3 UPS Power Cable Conduit Landing Plates
        5040
        5242
        11.4 External Breakers
        C O
        input BReakeR R
        Output BReakeR R
        dC i BReakeR Rating
        11.5 Grounding Wire
        53G8000 - 80/100 kVA
        G8000 - 300 kVA
        G8000 - 150/225 kVA
        G8000 - 500 kVA
        5545
        The UPS battery cabinet and bypass breaker should be wired as shown below in Figure 11.15.
        11.7 Grounding Conguration
        11.7.1 Recommended conguration (for 4 wire input with Input Neutral grounded)
        5646
        FIGURE 11.16 - GROUNDING CONFIGURATION WITH INPUT NEUTRAL GROUNDED
        B
        FIGURE 11.17 - JUMPER CABLE BETWEEN THE NEUTRAL TERMINAL & GROUND BUS
        Ground Bus Remove Jumper
        Neutral Terminal
        80-225 kVA
        Ground
        Remove Jumper
        300 kVA
        Neutral Terminal
        Ground
        Remove Jumper
        500 kVA
        Neutral Terminals Ground
        5747
        11.7.2 Grounding Conguration (without input neutral)
        11.7.3 Recommended Conguration (for delta-input)
        5848
        11.7.4 Grounding Conguration (with corner-grounded delta-input)
        49
    - 5912 UPS Specications
      - 12.1 Specication Table
        Input
        Bypass
        Battery
      - 6050
        Output
        Reliabil- ity
        Environ- ment
        61Environ- ment (cont.)
        Monitor- ing
        EPO
        Cong- uration
    - 6313 Operator Interface
      - Table 13.1 shows the functions of the operating buttons on the graphic display panel.
      - # Name Function
      - 6555
      - 13.2 LCD/LED Indicators
      - 6656
      - 13.3 LCD Indicators
        Name Description
      - 7060
      - 13.6 LCD Scroll
    - 7114 Operating the UPS
      - 7262
      - 14.1 Operation Types
        Operation Description
      - 14.2 Pre-operational Check
      - 7363
      - 14.3 Startup Procedures
      - SYSTEM INITIALIZE
      - 7464
      - STEP 4
      - STEP 5
      - *
      - 7565
      - 14.4 Switch Power Supply (UPS to Bypass)
      - 7666
      - 14.5 Stop
      - 7868
      - 14.7 Changing Between Float Charge and Equalize Charge
      - 7969
      - 14.8 Changing to Float Charge from Protection Charge (If applicable)
      - 70
      - 14.9 Emergency Power Off (EPO)
      - 1. 2.
    - 8015 Troubleshooting
      - 15.1 Types of Errors
        Name Description
      - 8171
      - 15.2 Faults and Warnings Data Screen
        # Name Description
      - 8272
      - 15.3 LCD Fault & Warning Displays
      - 8373
      - 15.4 Fault Messages
        ITEM LCD MESSAGE INDICATION DESCRIPTION
      - 8474
      - 8575
      - 15.5 LCD Scroll (w/ faults or warnings)
        # Name Function
      - 8676
      - 15.6 Restoring UPS Operation
    - 8716 Periodic Maintenance/Parts Replacement
      - 79
    - 89Appendix A - Installation Planning Guides
      - 80kVA IPG
        Standard System: 480V Input, 480Y/277V Output (P/N T80S3K08KK6XSxx)
      - 9080
      - 9282
      - 100kVA IPG
        Standard System: 480V Input, 480Y/277V Output (P/N T80S3K10KK6XSxx)
        DC Backup Input (Battery -360VDC Nominal)
      - 9484
      - 85
      - 125kVA IPG
    - 95TOSHIBA G8000 Series UPS
      - AC Output (480/277V 3-Phase / 4-Wire)
      - DC Backup Input (Battery -360VDC Nominal)
      - Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)
      - Primary AC Input (480V 3-Phase / 3-Wire)
      - General Mechanical Information
      - Installation Planning Guide for 125kVA UPS
        Standard System: 480V Input, 480Y/277V Output (P/N T80S3K12KK6XS2xx)
        TOSHIBA INTERNATIONALCORPORATION
        86
    - 96TOSHIBA G8000 Series UPS
      - Installation Planning Guide for 125kVA UPS
      - 97TOSHIBA G8000 Series UPS
        Installation Planning Guide for 125kVA UPS
        9888
        150kVA IPG
        Standard System: 480V Input, 480Y/277V Output (P/N T80S3K15KK6XSxx)
        10090
        10191
        225kVA IPG
        Standard System: 480V Input, 480Y/277V Output (P/N T80S3K22KK6XSxx)
        10292
        94
        300kVA IPG
        104Installation Planning Guide for 300kVA UPS
        DC Backup Input (Battery -360VDC Nom.)
        Standard System: 480V Input, 480Y/277V Output (P/N T80S3K30KK6XSxx)
        106Installation Planning Guide for 300kVA UPS
        97
        500kVA IPG
        107Installation Planning Guide for 500kVA UPS
        DC Backup Input (Battery - 480VDC Nom.)
        Standard System: 480V Input, 480Y/277V Output (P/N T80S3K50KK6XSxx)
        108Installation Planning Guide for 500kVA UPS
        109Installation Planning Guide for 500kVA UPS
        115Appendix C - 500kVA Input- and Output- Cabinet Joining Instructions