Subaru Robin Power Products RGX305, RGX305D, RGX405, RGX405D, RGX505, RGX505D manual Contents

Page 3

 

 

 

 

 

 

 

 

 

 

CONTENTS

Section

 

Title

 

 

 

 

 

 

1.

SPECIFICATIONS

 

..........................................

 

 

 

2.

PERFORMANCE

...........................................

 

 

 

 

 

2-1

Model

RGX305

 

......................................

 

2-2

Model

RGX305D

.....................................

 

2-3

Model

RGX405

 

......................................

 

2-4

Model

RGX405D

.....................................

 

2-5

Model

RGX505

 

......................................

 

2-6

Model

RGX505D

.....................................

3.

FEATURES

 

..............................................

 

 

 

 

 

4. GENERAL DESCRIPTION of GENERATOR

 

4 - 1 External View of Generator

 

4-2

Panel A

............................................

 

 

 

 

 

4-3

Panel B

............................................

 

 

 

 

5.

CONSTRUCTION

and

FUNCTION

...............................

 

5-1

Construction

........................................

 

 

 

5-2

Function

 

 

 

 

 

5-3

Description

 

of

Generator

Operation

 

5-4

Change

of

Engine

Parts

6.

SAFETY

PRECAUTION

 

......................................

7. APPLICABLE RANGE of GENERATOR

8.

MEASURING

 

PROCEDURE

 

8-1

Meters

............................................

 

 

 

 

 

8-2

AC

Output

 

Measuring

 

8-3

DC

Output

 

Measuring

 

8-4

Insulation

Resistance Measuring

9.

CHECKING

FUNCTIONAL

MEMBERS

 

9 - 1

Stator

Assembly

......................................

 

9-2

Rotor

Assembly

......................................

 

9-3

Brushes

 

9-4

AVR

 

(Automatic

Voltage

Regulator)

 

9-5

No-Fuse Breaker and Fuse Holder

 

9-6

Receptacle

and AC Plug

 

9-7

Voltmeters

 

.........................................

 

 

 

9-8

Diode

Stack

Assembly

 

9-9

Primary

Exciting

Circuit

................................

10.

DISASSEMBLY

 

and

REASSEMBLY

 

10 - 1 Preparations and Suggestions

 

10-2

How

 

to

Disassemble

 

10-3

How

 

to

Reassemble

 

10-4

Control

Box

Disassembly

and Reassembly

11.

TROUBLE-SHOOTING

 

 

.......................................

 

12. OPTlON

.................................................

 

 

 

 

 

 

 

 

12 - 1

Electric

Starter

 

12-2

Caster

 

 

 

 

 

13.

CIRCUIT

DIAGRAM

 

 

........................................

 

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Contents Generator Page Contents Type For U.S.A. and Canadian markets12V 5OHZ Voltage Power FactorType Self EY25-2D EY25WW210 Model Voltage 11 OVl22OVAra similar to 6OHz I lOVR2OV, 5OHz 12OVR4OV Main RGX505 TypeEY40DWl-390 5000EY40D Wl-390 Sak,l~rl?rv%!-kUT-IFeatures Page Ii z 3, G Am 4 si RGX305 llOV, 12Ov RGX405 llOV RGX505 llOV Panel aRGX305 22ov, 23ov RGX405 22ov, 23ov RGX505 22OV 23OVPanel B RGX305 RGX405 RGX505RGX305D RGX405D Through Bolt Slip Ring Cover Boltfront Covershaft +yg+++j FunctionsStator Inch Bnml 100 InchRotor 99.6Brushes AVR Automatic Voltage RegulatorVoltmeter Plug Have theirRated capacities. Refer to 5-2-8 Receptacles BreakerTz&@ Fuse capacity 1OAFuse Receptacle and AC PlugsL 1 Rear Cover Rubber Mounts Rubber Vibration IsolatorsPipe Frame Revolving FieldRevolving Armature Type Page Voltage Regulating Mechanism Primary Exciting ActionSwitch Circuit diagram of the conventional dual voltage type isShown in 18, and a circuit diagram of the RGX Full Power SwitchChange of Engine Parts Ignition SystemControl System FUEL’SYSTEM Cooling System CRANKCASE-l/SEALWASHERSwitch 15A 34845609 Switch 15ASwitch 30A Switch 60AAre started, the products Consume only about When Starting their mOtOfs OnceAbout 5OHZ 6OHZ1OOOW Nominal Cross 3 Frequency Meter Frequency range About 45 to 65 HzMeters 1 Voltmeters 2 AmmetersTachometer Used for measuring resistance, etcTester Megger TesterDC Output Measuring AC Output MeasuringRated Voltage 11ov 12OV 220 230v Range 108-115V 118%125V 218 225 228 235 238 245Stator RotorControl BOX 60Hz 11 OV, 12OV QVi22QV, 12OVl24OV Stator AssemblyWire color 1 Blue BLUE0.2 L Measuring Winding ResistanceRefer to 8-4 Measuring Insulation Resistance Resistance Rotor Assembly Wwding Resistance MeasuringCleaning Slip Rings Refer to 8-4 Measuring InsulationINTER-LEAD Resistance BrushesAVR Trouble Identification by Appearance Identifying AVR Trouble by Checking3OOKR 1OKR250K-3OOKSZ OS2Fuse Holder Only the LG301 and LG301D have a no-fuse breakerFuse Holder and NO-FUSE Holder NO-FUSE BreakerTerminals ‘-I Diode Stack AssemblyReceptacle and AC Plug VoltmetersExciting Coil Primary Exciting CircuitRemove the fuel tank bolts Be careful not to pinch the wiringFuel Tank Remove the front Fuel pipeControl Box That are connect to the rearRemarksTool Generator. See O-7 FrameIt is not necessary to re Move the air guideHolders Brush holder Remove the brush coverRear cover Screw pcs Remove the brush holders See Fig Brushes before removing the brushBy lightly tapping the outside StatorRemove the stator Sever hammer the wind Ings and leadsRotor Fit a box Hammer Spanner or socket wrench overStrike it Bolt ShaftFig. lo-16 Order RGX505 10mm 260 mm HOW to ReassembleFront Cover InchFig. lo-20 Fig. lo-19RGX305 Tighten the cover boltBrush Holder Lo-25Frame Install the brush cover. RGX305, RGX305DFig. lo-30 Fig. lo-325q5~12mmbolt...2pcs. Mount the front panel again Fuel TankReverse the disassembly procedure DisassemblyFirst, and then remove them Cause TROUBLE-SHOOTINGPage Remedy Voltage too low Kau!wPage Electric Starter LEXCITING Coil12-l-2 Speed Control Bracket Control BOX on Engine Side RGX305,305D12-l -4 Strainer Bracket 12-6 Electric Start StandardCaster Control BOX Engine GeneratorBOX Engine ~~ ~~RGX505D ~m&,v,240v RGX305 I IOV-I 2OVl RGX405 IlO-12OVSIU GEN&ATOR Control BOX EngineIssue EMD-GS0005
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