Subaru Robin Power Products RGX305, RGX305D, RGX405, RGX405D, RGX505, RGX505D manual Disassembly

Page 61

10-4 CONTROL BOX CHECK, DISASSEMBLY, and REASSEMBLY

lo-4- 1 CHECK

Check the wiring by removing the control box from the frame and taking the top lid off.

10-4-2 DISASSEMBLY

1)Remove the control box top lid, and the front panel from the control box. (See Fig. 10-34.)

2)Remove the connectors from the control box, and the wires from the connectors.

NOTE: Push the tenninal locks in #e connectors with a long, pointed pin to unclock the terminals, and remove them. (See Fig. 1O-35.)

3)Remove the automatic voltage regulator.

4)After-disconnecting the wire from each part, remove the parts.

NOTE: The DC fuse and the full po~rswitch have their &es soldered to them. Unsolder their wires

first, and then remove them.

10-4-3 REASSEMBLY

Fig. 70-34

9 PUSH

Reverse the disassembly procedure.

NOTE: The wires are colored for identification of capacity and gauge. Be wre to use the same wires as disconnected.

Fig. lo-36

Fig. 1035

NOTES:

1.RGX505 - 1 lOV, 1aV; RGX505D.

Connectors are used for terminals 171 through (10) only. 7rhe others are pin terminals

2Terminals (1) through (61 are for a 2 mm2 wire and terminals 171 through (1) for a 0.75 mm2 wire.

MODEL

 

@I@~@~@

 

 

 

0

 

@

0

@

@I

@

 

 

 

 

 

 

RGX305.405

 

BROWN

ORANGE

1 WHITE

!

RED

-

3

-

BROWN

GREEN

WHITE

RED

220.230.24OV

 

 

 

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RGX505

 

BROWN

: ORANGE

! WHITE

 

RED

WHITE

 

RED

’ BROWN

GREEN

WHITE

RED

220,230,24OV

 

 

i

 

I

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

 

 

 

RGX305D.

405D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RGX305.405

 

’ BROWN

’ ORANGE

WHITE

i

RED

YELLOW

i

BLACK

BROWN

GREEN

WHITE

RED

110,120v

 

 

 

I

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 10-6

-58-

Image 61
Contents Generator Page Contents Type For U.S.A. and Canadian markets12V 5OHZ Type Self Power FactorEY25-2D EY25W VoltageW210 Voltage 11 OVl22OV ModelAra similar to 6OHz I lOVR2OV, 5OHz 12OVR4OV EY40DWl-390 RGX505 Type5000 MainEY40D Wl-390 Sak,l~rl?rv%!-kUT-IFeatures Page Ii z 3, G Am 4 si RGX305 22ov, 23ov RGX405 22ov, 23ov Panel aRGX505 22OV 23OV RGX305 llOV, 12Ov RGX405 llOV RGX505 llOVRGX305 RGX405 RGX505 Panel BRGX305D RGX405D Through Bolt Slip Ring Cover Boltfront Covershaft Functions +yg+++jStator Rotor Inch99.6 Inch Bnml 100AVR Automatic Voltage Regulator BrushesVoltmeter Rated capacities. Refer to 5-2-8 Receptacles Have theirBreaker PlugFuse Fuse capacity 1OAReceptacle and AC Plugs Tz&@Rubber Mounts Rubber Vibration Isolators L 1 Rear CoverPipe Frame Field RevolvingRevolving Armature Type Page Voltage Regulating Mechanism Primary Exciting ActionShown in 18, and a circuit diagram of the RGX Circuit diagram of the conventional dual voltage type isFull Power Switch SwitchIgnition System Change of Engine PartsControl System FUEL’SYSTEM Cooling System CRANKCASE-l/SEALWASHERSwitch 30A Switch 15ASwitch 60A Switch 15A 34845609Are started, the products Consume only about When Starting their mOtOfs Once5OHZ 6OHZ About1OOOW Nominal Cross Meters 1 Voltmeters Frequency range About 45 to 65 Hz2 Ammeters 3 Frequency MeterTester Used for measuring resistance, etcMegger Tester TachometerRated Voltage 11ov 12OV 220 230v AC Output MeasuringRange 108-115V 118%125V 218 225 228 235 238 245 DC Output MeasuringRotor StatorControl BOX Wire color 1 Blue BLUE0.2 Stator AssemblyL Measuring Winding Resistance 60Hz 11 OV, 12OV QVi22QV, 12OVl24OVCleaning Slip Rings Resistance Rotor Assembly Wwding Resistance MeasuringRefer to 8-4 Measuring Insulation Refer to 8-4 Measuring Insulation ResistanceAVR Trouble Identification by Appearance BrushesIdentifying AVR Trouble by Checking INTER-LEAD Resistance250K-3OOKSZ 1OKROS2 3OOKRFuse Holder and NO-FUSE Holder Only the LG301 and LG301D have a no-fuse breakerNO-FUSE Breaker Fuse HolderReceptacle and AC Plug Diode Stack AssemblyVoltmeters Terminals ‘-IExciting Coil Primary Exciting CircuitFuel Tank Remove the front Be careful not to pinch the wiringFuel pipe Remove the fuel tank boltsThat are connect to the rear Control BoxRemarksTool It is not necessary to re FrameMove the air guide Generator. See O-7Rear cover Screw pcs Remove the brush holders See Fig Brush holder Remove the brush coverBrushes before removing the brush HoldersRemove the stator Sever hammer the wind StatorIngs and leads By lightly tapping the outsideFit a box Hammer Spanner or socket wrench over RotorStrike it Bolt ShaftFig. lo-16 Order Front Cover HOW to ReassembleInch RGX505 10mm 260 mmFig. lo-20 Fig. lo-19RGX305 Tighten the cover boltBrush Holder Lo-25 Frame Install the brush cover. RGX305, RGX305DFig. lo-30 Fig. lo-325q5~12mmbolt...2pcs. Mount the front panel again Fuel TankDisassembly Reverse the disassembly procedureFirst, and then remove them Cause TROUBLE-SHOOTINGPage Remedy Voltage too low Kau!wPage LEXCITING Coil Electric Starter12-l-2 Speed Control Bracket Control BOX on Engine Side RGX305,305D12-l -4 Strainer Bracket 12-6 Electric Start StandardCaster BOX Engine Generator~~ ~~ Control BOX EngineRGX505D ~m&,v,240v RGX305 I IOV-I 2OVl RGX405 IlO-12OVSIU GEN&ATOR Control BOX EngineIssue EMD-GS0005