Ingersoll-Rand manual Parts List / AF044X-XX & AF046X-XX

Page 2

 

 

 

PARTS LIST / AF044X-XX & AF046X-XX

 

 

Item

Description

 

(Qty)

Part No.

[Mtl]

149

 

 

 

111

O-Ring(1/8” X 4 1/4” o.d.)

(2)

Y325-242

[B]

 

148

145

 

 

113

O-Ring(1/16” X 3/4” o.d.)

(4)

Y325-16

[B]

 

 

 

 

 

*115

Rod

 

 

(1)

Y325-344

[SS]

138

 

144

 

 

116

O-Ring

(3/16” X 4 1/4” o.d.)

(1)

[B]

 

143

 

 

 

 

 

 

 

 

 

 

 

 

*117

Piston

 

 

(1)

 

[A]

150

 

141

155

*118

O-Ring(1/16” X 11/16” o.d.)

(1)

 

[B]

147

 

142

 

 

146

 

 

 

 

 

 

*119

Bushing

 

(1)

 

[C]

 

 

 

 

*120

Trip Rod Assembly

 

(1)

 

[A]

 

 

 

 

 

122

Head Plate

 

(1)

96859

[A]

 

 

127

 

140

123

O-Ring(3/32” X 1/2” o.d.)

(1)

Y325-109

[B]

121

 

 

 

 

113

 

138

124

O-Ring(1/16” X 2” o.d.)

(1)

Y325-32

[B]

 

 

 

 

 

137

 

125

Cap

 

 

(1)

96897

[D]

 

 

 

 

 

 

 

 

136

135

126

Sleeve

 

 

(1)

96901

[Br]

 

 

 

 

 

 

 

 

 

 

 

127

Ground Lug

 

(1)

96878

[Bz]

122

 

 

 

134

128

O-Ring(1/16” X 1 11/16” o.d.)

(1)

96917

[B]

 

 

 

 

 

129

Snap Ring (1.180” o.d.)

(1)

Y147-7

[C]

 

 

114

 

133

 

111

 

 

130

Washer

 

(1)

96894

[C]

 

 

131

 

 

 

 

 

131

Pin

 

 

(1)

96895

[C]

 

113

 

 

 

 

 

 

 

132

 

 

 

 

 

 

 

 

116

130

132

Driver

 

 

(1)

96868

[C]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

129

 

133

U-Cup(3/16” X 1 1/2” o.d.)

(1)

96908

[B]

 

117

 

128

134

Spool

 

 

(1)

96875

[A]

 

 

 

 

 

 

 

 

 

 

126

135

Vent Bushing

 

(1)

96896

[D]

 

119

 

 

 

*203

118

 

 

136

U-Cup(5/32” X 1 3/8” o.d.)

(1)

96907

[B]

 

 

125

 

 

 

Not User

 

 

 

 

137

Tube

 

 

(1)

96873

[C]

Serviceable

120

 

 

124

 

 

 

 

 

138

Socket Head Screw

(5/16”-18 X 1”)

(8)

Y99-52

[C]

 

 

 

 

123

 

 

 

 

 

 

 

 

 

 

 

140

Head Manifold

 

(1)

96854

[A]

 

 

 

 

 

141

Major Gasket

 

(1)

96900

[B]

 

 

 

 

 

142

Valve Plate

 

(1)

96884

[CK]

 

115

 

 

 

143

D-Valve

 

(1)

96889

[D]

 

 

 

 

 

 

 

 

 

 

144

Valve Housing

 

(1)

96864

[A]

 

112

 

 

 

145

Socket Head Screw (5/16”-18 X 4 1/2”)

(2)

Y99-516

[C]

 

 

 

 

 

 

 

 

 

146

Pilot Insert

 

(1)

96882

[D]

 

 

 

 

 

147

Pilot Valve Plate

 

(1)

96883

[CK]

 

 

 

 

 

148

Pilot Gasket

 

(1)

96899

[B]

 

 

 

 

 

149

Vent Plug

 

(1)

96906

[D]

 

111

102

 

 

150

Pilot Cover

 

(1)

96865

[A]

 

 

 

 

 

 

 

 

 

 

 

 

155

Muffler

 

(1)

96916

[C]

 

 

 

 

 

201

Muffler Kit (Optional, See Fig. 5)

(1)

67445-1

[C]

110

 

TORQUE SEQUENCE

 

 

Regulator / Shut-Off (Optional,

 

 

 

 

 

 

 

202

(1)

67442

 

101

 

 

 

 

 

See Fig. 5)

 

 

 

 

 

 

 

 

 

Lubriplate FML-2 Grease Packet

(2)

94276

 

 

103

 

3

 

(1/4 oz.)

 

 

 

 

 

 

 

 

 

 

 

 

 

109

104

2

 

 

 

TORQUE REQUIREMENTS

 

 

 

 

 

 

 

105

 

 

 

NOTE: DO NOT OVERTIGHTEN FASTENERS.

 

 

 

 

 

Tighten (109 & 121) to 10-15 ft-lbs (13.6-20.3 Nm)

 

 

 

 

 

 

Tighten (138 & 145) to 50-60 in-lbs (5.6-6.8 Nm)

 

106

 

 

 

1

 

LUBRICATION / SEALANTS

 

 

 

 

 

 

 

 

 

 

107

 

 

 

 NOTE: Lubricate with Grease (ARO p/n 94276).

Figure 2

 

 

 

108

 

4

 

 

 

 

 

 

 

 

 

Page

of 8

 

 

 

 

 

 

 

AF044X-XX & AF046X-XX (en)

Image 2
Contents Operating and Safety Precautions Service KitsModel Description Chart General DescriptionParts List / AF044X-XX & AF046X-XX Disassembly of AIR Motor Disassembly of AIR Motor CONT’D Reassembly of AIR MotorVarieties of Base 101 and Piston ROD END Reassembly of AIR Motor CONT’DTrouble Shooting Type201 AF044X-XX & AF046X-XX en AF044X-XX & AF046X-XX en

AF044X-XX, AF046X-XX specifications

The Ingersoll-Rand AF046X-XX and AF044X-XX are high-performance rotary screw air compressors designed to cater to a diverse range of industrial applications. Renowned for their durability and efficiency, these models are essential additions to any manufacturing or production facility where reliable compressed air is a necessity.

One of the main features of the AF046X-XX and AF044X-XX models is the integration of advanced rotary screw technology. This design allows these compressors to operate at a lower RPM compared to traditional piston models, resulting in reduced noise levels and increased lifespan of the equipment. The rotary screw mechanism ensures continuous airflow, making these compressors ideal for processes that require a steady supply of compressed air.

Energy efficiency is another standout characteristic. Ingersoll-Rand incorporates an innovative Variable Speed Drive (VSD) system within these models, which adjusts the motor speed to match the specific air demand. This feature minimizes energy consumption, leading to substantial cost savings over time while also decreasing the carbon footprint.

Furthermore, these compressors come equipped with a sophisticated control panel that allows users to monitor and manage performance in real time. The intuitive interface provides diagnostics and status updates, enabling operators to make informed decisions about maintenance and usage, thus enhancing overall productivity.

Ingersoll-Rand also prioritizes reliability in the design of the AF046X-XX and AF044X-XX. These compressors feature robust construction materials that withstand harsh environments and heavy usage. The oil-injection system employed in the rotary screw mechanism ensures that internal components remain lubricated, thereby reducing wear and tear.

A notable technological advancement in these models is the incorporation of smart technology solutions. This allows for remote monitoring, which provides users the capability to track performance metrics from anywhere, ensuring that operators can respond swiftly to any potential issues before they escalate.

In conclusion, the Ingersoll-Rand AF046X-XX and AF044X-XX air compressors represent a perfect blend of advanced engineering and practical application. With their rotary screw technology, energy efficiency, user-friendly control systems, and commitment to reliability, these models are poised to deliver exceptional performance in a variety of industrial settings. Investing in these compressors not only enhances operational efficiency but also contributes to long-term business sustainability.