Ingersoll-Rand AF046X-XX, AF044X-XX manual Disassembly of AIR Motor

Page 3

PARTS LIST / AF044X-XX & AF046X-XX

 

 

 

 

 

 

AIR MOTOR MODEL NO.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-XX

-XX

-XX

-XX

-XX

-XX

Item

Description (size)

Part No.

(Qty)

[Mtl]

AF0441

AF0442

AF0443

AF0444

AF0445

AF0460

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Base & Bearing (Stub)**

65020

(1)

[A]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

101

Base & Bearing

65023

(1)

[A]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Base & Bearing (Stub)

65775

(1)

[A]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Base (Stub)

90074

(1)

[A]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

102

O-Ring(1/8” x 1” O.D.)

Y325-210

(1)

[B]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O-Ring(1/8” x 1 5/8” O.D.)

Y325-220

(1)

[B]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

103

Bushing

93310

(1)

[D]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

104

Retainer

93311

(1)

[SS]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

105

Guide

93312

(1)

[SS]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

106

Plate

93958

(1)

[A]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

107

Lock Washer

Y14-616-C

(4)

[C]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

108

Screw

Y6-66-C

(4)

[C]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

109

Nut (1/2” - 20)

Y11-8-C

(4)

[C]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

110

Plug (1/2-14 N.P.T. X 9/16”)

93897-1

(1)

[PP]

 

 

 

 

 

 

112

Cylinder

96936

(1)

[Ef]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

96935

(1)

[Ef]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

114

Tube

96874-1

(1)

[C]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

96874-2

(1)

[C]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

121

Bolt

(1/2” - 20 x 10 1/4”)

94046-1

(4)

[C]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bolt (1/2” - 20 x 8 1/4”)

94046-2

(4)

[C]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

151

Washer

90103

(1)

[A]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

152

U-Cup(1/4” X 1 1/4” O.D.)

Y186-16

(1)

[B]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

153

Washer

73986

(1)

[Br]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

154

Snap Ring (1.456” O.D.)

Y147-131

(1)

[C]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

67489

(1)

--

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

67490

(1)

--

 

 

 

 

 

 

 

Piston Assembly

 

 

 

 

 

 

 

 

 

*203

67491

(1)

--

 

 

 

 

 

 

(includes items 115, 117, 118,

 

 

 

 

 

 

 

 

 

67492

(1)

--

 

 

 

 

 

 

 

119, & 120)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

67493

(1)

--

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

67494

(1)

--

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indicates where parts are used.

Items included in Service Kit (637489).

154

153

152�

151

101

Figure 3

DISASSEMBLY OF AIR MOTOR

NOTE: Base styles and lower packings may vary from that shown on the cover. Refer to model number in the chart above.

For simplification of ordering and stocking, the Universal Ser- vice Kit contains service parts that can be used for every size of air motor. When repairing the motor, use only the parts that are needed for that specific motor. Extra service parts from the kit will remain after repair of the air motor.

MATERIAL CODE

[A]

=

Aluminum

[D]

=

Acetal

[B]

=

Buna Nitrile

[PP]

=

Polypropylene

[Br]

=

Brass

[SS]

=

Stainless Steel

[Bz]

=

Bronze

[Ef]

=

Epoxy - Fiberglass Filament Reinforced

[C]= Carbon Steel

[CK] = Ceramic

NOTE: All threads are right hand.

1.Force the piston assembly up by pushing the (115) rod toward the top of the air motor.

2.Remove the (155) muffler/(201) muffler assembly for ease of disassembly.

3.Remove four (138) socket head screws from the (140) head manifold. Remove the (140) head manifold by pulling up and outward to remove from tubes (114) and (137).

4.Remove (141) major gasket from the (140) head mani- fold.

5.Remove tubes (114) and (137) by pulling upward.

6.Remove the four (113) O-rings from both tubes (114) and (137).

(continued on page 4)

AF044X-XX & AF046X-XX (en)

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Contents General Description Service KitsModel Description Chart Operating and Safety PrecautionsParts List / AF044X-XX & AF046X-XX Disassembly of AIR Motor Reassembly of AIR Motor Disassembly of AIR Motor CONT’DType Reassembly of AIR Motor CONT’DTrouble Shooting Varieties of Base 101 and Piston ROD END201 AF044X-XX & AF046X-XX en AF044X-XX & AF046X-XX en

AF044X-XX, AF046X-XX specifications

The Ingersoll-Rand AF046X-XX and AF044X-XX are high-performance rotary screw air compressors designed to cater to a diverse range of industrial applications. Renowned for their durability and efficiency, these models are essential additions to any manufacturing or production facility where reliable compressed air is a necessity.

One of the main features of the AF046X-XX and AF044X-XX models is the integration of advanced rotary screw technology. This design allows these compressors to operate at a lower RPM compared to traditional piston models, resulting in reduced noise levels and increased lifespan of the equipment. The rotary screw mechanism ensures continuous airflow, making these compressors ideal for processes that require a steady supply of compressed air.

Energy efficiency is another standout characteristic. Ingersoll-Rand incorporates an innovative Variable Speed Drive (VSD) system within these models, which adjusts the motor speed to match the specific air demand. This feature minimizes energy consumption, leading to substantial cost savings over time while also decreasing the carbon footprint.

Furthermore, these compressors come equipped with a sophisticated control panel that allows users to monitor and manage performance in real time. The intuitive interface provides diagnostics and status updates, enabling operators to make informed decisions about maintenance and usage, thus enhancing overall productivity.

Ingersoll-Rand also prioritizes reliability in the design of the AF046X-XX and AF044X-XX. These compressors feature robust construction materials that withstand harsh environments and heavy usage. The oil-injection system employed in the rotary screw mechanism ensures that internal components remain lubricated, thereby reducing wear and tear.

A notable technological advancement in these models is the incorporation of smart technology solutions. This allows for remote monitoring, which provides users the capability to track performance metrics from anywhere, ensuring that operators can respond swiftly to any potential issues before they escalate.

In conclusion, the Ingersoll-Rand AF046X-XX and AF044X-XX air compressors represent a perfect blend of advanced engineering and practical application. With their rotary screw technology, energy efficiency, user-friendly control systems, and commitment to reliability, these models are poised to deliver exceptional performance in a variety of industrial settings. Investing in these compressors not only enhances operational efficiency but also contributes to long-term business sustainability.
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