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Convection Oven
Turbo Chef Technologies
i5 service manual
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Contents
Main
Page
Page
Page
Table of Contents
Safety Instructions
Specifications and Installation
Daily Maintenance Oven Controls and Cooking
Info Mode
Edit Mode
Oven Systems
Page
Troubleshooting
Oven Schematic Appendix - Replacing Oven Components
i
Safety Instructions
General Safety Information
Reducing Fire Risk
SAFETY INSTRUCTIONS
Grounding Instructions
ii SAFETY INSTRUCTIONS
Power Cord Replacement
RF Interference Considerations
Page
Theory of Operation
Certifications
Dimensions
Oven Construction
2 SPECIFICATIONS AND INSTALLATION
Electrical Specifications
Unpacking Instructions
Lifting and Placing the Oven
4 SPECIFICATIONS AND INSTALLATION
Installation Near Open Heat Source
Optional Installation Items
Voltage Selection
27.8 (706 mm)
Figure 4: Installation Near Open Heat Source
32.0 (813 mm)
26.625 (676 mm)
Figure 5: Oven Cart Dimensions
Page
Page
DAILY MAINTENANCE
7
Step 1: Prepare the Oven
Step 2: Remove and Clean the Wire Rack
Daily Maintenance
Supplies and Equipment
8 DAILY MAINTENANCE Step 7: Clean and Dry the Oven Door
Step 8: Rinse the Oven Interior
Step 9: Apply TurboChef Oven Guard
Step 10: Reinstall Components
Step 11: Clean the Drain Pan
Page
OVEN CONTROLS AND COOKING
9
Oven Controls
1. Info Key
2. On/Off Key
3. Display
4. Soft Keys
Cooking
Mode 1: Oven Off
OVEN CONTROLS AND COOKING
11
Mode 2: Temperature Select
Mode 3: Warming Up
Mode 4: Soak
12 OVEN CONTROLS AND COOKING
Mode 7: Cooking
Mode 8: Remove Food from Oven
Mode 9: Cook More
Mode 10: Cooling Down
Overview of the Info Mode
Viewing Cook Counter/Time Logs
Viewing the Fault Log
Viewing the Service Numbers
Page
Resetting the Oven
Turning Oven Options On/Off
Setting the Language
Setting the Date/Time
INFO MODE
Test Mode - Testing Oven Parts
Top Blower
Bottom Blower
Heaters
Magnetron Test
Test Mode - Self Test
Test Mode - Manufacturing Mode
Loading a Menu
18 INFO MODE
Updating the Software
Page
EDIT MODE
19
Overview of the Edit Mode
Single vs. Multiple Temperature Mode
Changing Set Temperatures
Changing Food Group/Recipe Name
EDIT MODE
21
Changing Recipe Settings
Page
Page
23
Convection System
Blower Motor (Bottom)
Blower Motor (Top)
Blower Motor Controller (BMSC)
Heater Element
Oven Door
Removing/Reinstalling the Oven Door
Adjusting the Oven Door
Page
26 OVEN SYSTEMS Interlock Switches
Adjusting the Door Switches
Hinges and Counter-Balance Assembly
Adjusting the Counter-Balance Assembly
27
Measuring RF Leakage for Microwave Safety
28 OVEN SYSTEMS
29
Microwave System
Capacitors
Testing a Capacitor
Filament Transformers
Wiring the Filament Transformers
30 OVEN SYSTEMS
High-Voltage Transformers
Wiring the High-Voltage Transformers
Testing a Filament or HV Transformer
High-Voltage Diodes
31
Testing a High-Voltage Diode
32 OVEN SYSTEMS Magnetrons
Testing a Magnetron for an Open/Shorted Filament
Stirrer Motor and Assembly
Wave Guides
33
Control System
Control Board
Display
Electrical Compartment Cooling Fans
Electrical Compartment Cooling Fan Thermostat
34 OVEN SYSTEMS High Limit Thermostat
Keypad
Magnetron Cooling Fans
Magnetron Thermostats
Power Supply
Page
36 OVEN SYSTEMS
Filtering System
Catalytic Converter
Drain Pan
Air Filter
Vent Catalyst
Page
Overview of Troubleshooting
Fault Code Descriptions
Page
Fault Code Troubleshooting
40 TROUBLESHOOTING
Page
42 TROUBLESHOOTING
Page
44 TROUBLESHOOTING
Non-Fault Code Troubleshooting
46 TROUBLESHOOTING
Page
48 TROUBLESHOOTING
Page
50 TROUBLESHOOTING
Page
J1
J3
C-17
AB
DELTA
1
Figure 34:i5 O ven Schematic
OVEN SCHEMATIC
12
Page
Page
Comprehensive Table of Oven Components
Page
Replacing Items - No Cover Removal Required (Figures A-1, A-2)
Page
Replacing Items - Opening Top Cover Required (Figure A-3)
A-6 APPENDIX - REPLACING OVEN COMPONENTS
* NOTE: Additional keypad detail on Figure A-6, page A-8.
Replacing Items - Removing Top Cover Required (Figures A-4, A-5, A-6)
A-8 APPENDIX - REPLACING OVEN COMPONENTS
17
Figure A-6: Top Cover Detail
3 10 12
APPENDIX - REPLACING OVEN COMPONENTS
Replacing Items - Removing Left Side Cover Required (Figures A-7, A-8)
Page
Replacing Items - Removing Right Side Cover Required (Figure A-9)
A-12 APPENDIX - REPLACING OVEN COMPONENTS
Replacing Items - Removing/Opening Multiple Covers Required (Figures A-10, A-11)
Page
For service or information:
Customer Service at 800.90TURBO or
Accelerating the World of Cooking
+1 214-379-6000 or Your Authorized Distributor