14. TROUBLESHOOTING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Problem

 

Possible cause

Page

 

3

Skipped stitches occur

Is the needle tip bent? Is the needle tip blunt?

 

 

 

 

while sewing.

 

If the needle tip is bent or broken, replace the needle.

Instruction

 

 

 

 

Is the needle properly installed?

 

 

 

 

 

If it is incorrect, install the needle correctly.

manual

 

 

 

 

Is the machine properly threaded?

Instruction

 

 

 

 

 

If it is incorrect, thread the thread correctly.

manual

 

 

 

 

Is the presser foot pressure too weak?

Instruction

 

 

 

 

 

Adjust the presser foot pressure.

manual

 

 

 

 

Is the needle too thin?

 

 

 

 

 

 

Replace the needle with a needle that is one rank thicker.

 

 

 

 

 

Is the presser foot too high?

 

 

 

 

 

 

Adjust the height of the presser foot.

70

 

 

 

 

Is the needle and rotary hook timing incorrect?

 

 

 

 

 

 

Adjust the height of the needle bar.

73

 

 

 

 

 

Adjust the clearance between the needle and the rotary hook.

76 - 77

 

 

 

 

Is the thread take-up spring too weak?

69

 

 

 

0621M

 

Adjust the tension of the thread take-up spring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Flattened zigzags appear

Has the treadle been depressed backward?

 

 

 

 

in the stitch during

 

Do not press the treadle backward when the sewing machine is

 

 

 

 

intermittent sewing.

 

stopped.

 

 

 

 

(8550A)

 

(When memory switch No. 109 is set to “1”, needle zigzagging

 

 

 

 

 

 

also occurs when the treadle is depressed backward, in order to

 

 

 

 

 

 

prevent a flattened zigzag from being sewn if the treadle is

 

 

 

 

 

 

depressed backward by mistake.)

 

 

 

 

 

Does the treadle move too easily when it is depressed backward?

 

 

 

 

 

 

Adjust the force required to depress the treadle backward so

79

 

 

 

 

 

that it is a bit heavier.

 

 

 

1406M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Skipped stitches at sewing

Is the thread take-up spring tension too strong?

69

 

 

 

start

 

Reduce the tension of the thread take-up spring.

 

 

 

Thread unravelling at

Is the thread take-up spring operating range too large?

69

 

 

 

sewing start

 

Lower the position of the thread take-up spring.

 

 

 

0622M

Is the needle too thick?

 

 

 

 

 

 

Try using a needle with a count that is one lower than the

 

 

 

 

 

 

current needle.

 

 

 

 

 

<8550A>

 

 

 

 

 

Is the needle bar at the needle up stop position at the sewing start?

Instruction

 

 

 

 

 

Set the needle bar to the needle up stop position at the sewing

 

 

 

 

 

start.

manual

 

 

 

 

Is the length of the upper thread trailing from the needle hole too

 

 

 

 

 

 

short?

 

 

 

 

Upper

 

Pull about 50 mm of thread through the needle hole at the

Instruction

 

 

 

 

sewing start.

manual

 

 

 

thread

 

 

 

 

 

<8560A>

 

 

 

 

 

Is the trailing length of the upper thread too short after thread

 

 

 

 

 

 

trimming?

 

 

 

 

 

 

Adjust the upper thread feeding device.

84

 

 

 

 

Are the threads not being trimmed cleanly?

 

 

 

 

 

 

Sharpen the fixed knife with a whetstone, or replace the fixed

 

 

 

 

 

 

knife.

Instruction

 

 

 

 

 

Replace the movable knife.

 

 

 

 

Is the length of thread trailing out from the bobbin case after thread

manual

 

 

 

 

 

 

 

 

 

 

trimming too short?

Instruction

 

 

 

 

 

If the bobbin is spinning loosely, replace the anti-spin spring in

 

 

 

 

 

the bobbin case.

manual

 

 

 

 

 

Adjust the tension of the lower thread presser spring.

83

 

 

 

 

Is the needle up stop position too high?

Instruction

 

 

 

 

 

Adjust the needle up stop position.

manual

 

 

 

 

Is the sewing speed too fast at the sewing start?

Instruction

 

 

 

 

 

Use the slow start feature.

 

 

 

0623M

 

 

manual

 

Z-8550A, 8560A

110