Wire Feed Arc Welder

General Safety

 

 

 

 

 

● Always wear dry, protective

● Wear ANSI approved face shield or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

clothing, welding gloves and

 

safety glasses with side shield

 

 

 

 

 

Danger

 

 

 

 

 

 

insulated footwear when operating

 

protection when chipping or

 

 

 

 

 

indicates

 

 

 

 

 

 

 

 

unit.

 

grinding metal parts.

an imminently hazardous situation

 

 

which, if not avoided, will result in

● Always operate welder in a clean,

● Wear ear plugs when welding

death or serious injury.

 

 

 

 

 

 

 

 

 

 

 

dry, well ventilated area. Do not

 

overhead to prevent spatter or slag

 

 

 

 

 

Warning

 

 

 

 

 

 

 

 

operate welder in humid, wet, rainy

 

from falling into ears.

 

 

 

 

 

 

 

 

 

 

 

indicates

 

 

 

 

 

 

 

 

or poorly ventilated areas.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a potentially hazardous situation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

which, if not avoided, COULD result in

● Be sure work piece is properly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

death or serious injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

supported and grounded prior to

Electric arc welding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Caution

 

beginning any electric arc welding

operations produce intense

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

light and heat and ultraviolet

 

 

 

 

 

 

 

 

 

 

 

 

 

indicates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operation.

 

 

 

 

a potentially hazardous situation

 

(UV) rays. This intense light

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and UV rays can cause injury to eyes and

which, if not avoided, MAY result in

● Spread out coiled welding cable

skin. Take all precautions described in

minor or moderate injury.

 

 

 

 

 

 

 

 

 

 

 

before use to avoid overheating and

 

 

 

 

 

 

this manual to reduce the possibility of

 

 

 

 

 

 

 

 

 

 

NOTE: Note means any additional

 

damage to insulation.

injury to eyes and skin.

information pertaining to the product

 

 

 

 

Never

● All persons operating this equipment

 

 

 

 

or its proper usage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

immerse

 

or in the area while equipment is in

 

 

 

 

 

 

 

 

 

wire or torch in water. If welder

 

 

 

 

 

 

 

 

 

 

 

use, must wear protective welding

 

 

 

 

 

 

 

 

 

becomes wet for any reason, be

 

 

 

 

 

 

 

 

 

 

 

gear including: welding helmet or

 

 

 

 

 

 

 

 

 

absolutely certain it is completely clean

 

Always keep a fire

 

 

 

 

 

 

 

 

 

 

and dry before use!

 

shield with at least shade 10 lens, flame

extinguisher accessible while

 

 

 

 

 

 

 

 

 

 

 

● Always shut equipment off and

 

resistant clothing, leather welding

performing arc welding

 

 

 

 

 

 

operations.

 

 

 

 

 

 

unplug power cord prior to moving

 

gloves and full foot protection.

 

 

 

 

 

 

 

● Before starting or

 

 

 

 

 

 

the unit.

 

 

 

 

 

 

 

Never

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

servicing any electric arc

 

 

 

 

 

● Always attach the work lead first.

 

 

 

 

 

 

 

 

look at

 

 

 

 

 

 

 

 

 

 

welder, read and

 

 

 

MANUAL

 

● Verify work piece is securely

arc welding operations without eye

 

 

 

 

 

protection as described above. Never

 

understand all

 

 

 

 

 

 

grounded.

use a shade filter lens that is cracked,

 

 

 

 

 

 

 

 

instructions. Failure to

 

 

 

 

 

● Always shut off electric arc welding

broken, or rated below number 10.

 

 

 

 

 

 

 

follow safety precautions or

Warn others in the area not to look at

 

 

equipment when not in use and cut off

the arc.

 

instructions can cause equipment

 

 

 

any excess wire from torch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

damage and/or serious personal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

● Never allow any part of the body to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

injury or death.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric arc welding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

touch welding wire and ground or

 

● All installation, maintenance, repair

 

operations cause sparks and

 

 

grounded work piece at the same

heat metal to temperatures

 

 

 

 

 

 

 

 

and operation of this equipment

 

 

 

 

 

 

 

 

 

time.

that can cause severe burns!

 

 

 

 

 

 

 

 

 

 

 

 

 

should be performed by qualified

 

Use protective gloves and clothing when

 

● Awkward welding conditions and

 

persons only in accordance with

performing any metal working

 

 

positions can be electrically hazardous.

operation. Take all precautions

 

national, state, and local codes.

 

 

 

described in this manual to reduce the

 

 

When crouching, kneeling or at

 

 

 

 

 

 

 

 

 

 

possibility of skin and clothing burns.

 

 

 

 

 

 

 

 

 

 

elevations, be sure to insulate all

 

● Make sure all persons in welding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

conductive parts, wear appropriate

 

Improper use of electric arc

 

 

 

 

 

 

 

 

 

 

 

 

 

area are protected from heat, sparks

 

 

 

 

 

 

protective clothing and take

 

welders can cause electric

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and ultraviolet rays. Use additional

shock, injury, and death! Take

 

 

 

 

 

 

precautions to prevent injury from falls.

 

all precautions described in

 

 

 

 

 

 

 

face shields and flame resistant

 

 

 

 

 

● Never attempt to use this equipment

 

 

 

 

 

 

 

this manual to reduce the possibility of

 

barriers as needed.

electric shock.

 

 

 

 

 

 

at current settings or duty cycles

 

 

 

 

 

 

 

 

● Never touch work pieces until

● Verify all components of the arc

 

higher than specified on equipment

 

 

 

completely cooled.

 

labels.

 

 

welder are clean and in good

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

condition prior to operating welder.

● Never use an electric arc welder to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Be sure insulation on all cables,

 

thaw frozen pipes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heat and sparks produced

 

 

 

 

 

 

 

 

 

 

torch and power cord is not

 

 

 

 

 

 

 

 

 

 

 

 

 

during electric arc welding

 

 

 

damaged. Always repair or replace

 

 

 

 

 

and other metal working

 

 

 

 

 

 

 

 

 

damaged components before

 

 

 

 

 

operations can ignite

 

 

 

Flying sparks and hot metal

 

 

 

 

 

 

 

flammable and explosive materials!

 

operating the welder. Always keep

can cause injury. As welds

 

 

 

Take all precautions described in this

 

cool, slag can be thrown off.

 

 

welder panels, shields, etc. in place

 

manual to reduce the possibility of

 

Take all precautions described

 

 

when operating welder.

 

 

 

 

 

 

flames and explosions.

 

 

 

 

 

 

in this manual to reduce the possibility

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of injury from flying sparks and hot metal.

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