Dukane ISO 9001:2008 user manual

ISO 9001:2008

Products are manufactured in ISO

registered facilities.

Intelligent Assembly Solutions

www.dukane.com/us

Dukane Part No. 403 – 583– 00

iQ Series

ULTRASONIC POWER SUPPLY

User’s Manual

Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630) 797- 4949

AUTOMATED HAND PROBE PRESS

Contents

Main iQ Copyright 2010 Page Page Contents Page SECTION 1 Introduction Page General User Information Read the Manual First Notes, Cautions and Warnings Drawings and Tables Note statements provide additional information or highlight procedures. System Overview Key Features Page Page General Considerations Plastics Health Notice Electrical Safety Domestic Power Grounding International Power Grounding Lifting the Equipment How to Lift Safely Page SECTION 3 Installation Page Before Installation When to Use Lockout / Tagout Devices Page Unpacking Placement RFI Grounding Chassis Grounding Stud Connecting Cables - Quick Start Guide AC Power Inlet Power Cords 200/240 Volt Systems 100/120 Volt Systems Automation Controlled System System I/O Connector Pinout Pin 1 (Enable Out) Pin 2 (Enable In) circuit wiring examples. Pin 3 (System Overload Status Output) Pin 4 (Ultrasound Active Status Output) Conguration Port Connector Page Page Page Front Panel Overview Control Keys INFO System Information - Advanced Settings - Control Keys AMP TIME ENERGY HOLD Start-up Sequence Starting a Weld Cycle U.S. Patent #7475801 Stopping the Weld Cycle Normal Conditions LCD Display Overview Operate screens, and In Cycle screens. IN CYCLE SECTION 5 Process Control Settings Page Process Controller Settings Select the Welding Mode Automation Time Energy Navigating the Modes Navigate to Time Mode Navigate to Energy Mode ENERGY key ENTER key Weld by Time Weld Time 0.500 S ENTER key Set energy level. Weld by Time Weld Time 0.500 S Hold Amplitude Adjustment + - Hold Time Amplitude System Information, Advanced Settings Continued iQ Information Trigger by Power is only avail- able when the weld mode is either Time or Energy. Warning Amplitude 40 % Watts 80 W Timeout 1.100 S Setup Maintenance Introduction Navigating Setup #1 Empty Load Defaults? YES Setup Maintenance Changing the Current Setup Selecting a Setup Deleting a Setup Setup Maintenance SECTION 6 Probes and Probe Stacks Page Ultrasonic Probe Overview Operating Notes Compressed Air Fitting Theory of Operation Probe Conguration Standard Horn Probe Tip Ultrasonic Horn Booster Probe Housing Booster Horn Stack Assembly Attaching a Replaceable Tip to a Horn Attaching the Mounting Stud to a Horn or a Booster Attaching the Horn to a Booster, Booster to a Probe, or Horn to a Probe Page A D Stack Disassembly Page Booster Notes How to Tell the Booster Input End from the Output How to Tell if the Booster Is Amplifying or Reducing Page Page No Ultrasonic Output Probe System Power Output Level Overload Overtemperature Welding Problems Weak Welds Inconsistent Welds Generator Fault Status Screens - Automation Mode Pop-up Fault Status Screens Page Page Page Page Operating Environment Weights Section 8 Specications Page 59 DukaneManualPartNo.403-583-00 AC Power Requirements Table 8- I AC Power Requirements Regulatory Agency Compliance FCC CE Marking Page Page Contacting Dukane Identify Equipment E-mail: ussales@dukane.com Intelligent Assembly Solutions Mailing Address Page Page Page Appendix A Dedicated E-Stop Switch Wiring Diagram Automation System Safety Circuit Wiring Diagram List of Figures Appendix B List of Tables List of Figures Appendix B Appendix C Page Dukane ISO ISO CERTIFICATION CERTIFIED ISO 9001:2008