OPERATOR’S MANUAL 613201-2-C
RELEASED: 12-13-83
REVISED: 5-13-10
(REV.D)
INCLUDING INSTALLATION& OP ERATION
613201-2-C Tire Fill System

Utilizing the Aro 1” Metallic Diaphragm Pump

(1:1 Ratio - Calcium ChlorideCompatible)

ALSOINCLUDE MANUALS 66610X-X-C (97999-100) & 67144 (97999-953)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

Itis the responsibility of the employer to place this information in t he handsof theoperator. Keep for future reference.

SERVICE KITS

Useonly genuine ARORreplacement parts toassure compatible
pressurerating and longest service l ife.
637118-Cfor Diaphragm Pump Air Sect ion repair.
637119-41-Cfor Diaphragm Pump Fluid Section repair.

GENERAL DESCRIPTION

Operator’s Manual 66610X-X-C should be used for General Informa-
tion, Installation, Operation, and Maintenance.
This pump system has been designed for the purpose of evacuating
andfilling tires with calcium chloride ballast solution.
It utilizesthe 67144 1” M etallic Diaphragm Pump which features an
Aluminum body and fluid manifolds, neoprene diaphragms and PTFE
balls for pumping the corrosive calcium chloride ballast solution. The
diaphragmpump has a 1:1 ratio w hich means the fluid outlet pressure
willbe approximately equalto the available air inlet pressure.Although
the pump is capable of high volume delivery (upwards of 25 G PM at
100PSI) filling and evacuating timeswill takelonger due to the small
restrictingdiameter of the tire valve.

INSTALLATION- SET UP

Theoperator should m ake certain adequate air supply is available to
thepump, becautious oflong ai r lines, restrictions or other effects on
theair inlet pressure.
Assemblethe hose / strainer and gun assembly to t he pump (see figure
3)as shown. Be certain hoses are connected to proper sides of thesi-
phonval ve.
FIGURE1
613201-2-CTIRE FI LL SYSTEM
ScreenedInlet
SupplyHose
DispensingHose
Gun
67144
DiaphragmPump
ControlValve

SAFETY PRECAUTIONS

ZRead and heed all Warnings, Cautions, and Safety Precau-
tionsbefore operating this pump.
WARNING DONOT EXCEED MAXIM UM INLET AIR PRES-
SUREOF 120 PSI (8 BAR). Operating pump at higher pressure
cancause pum p damage.
WARNING HAZARDOUSPRESSURE. Can result in serious
injury or property damage. Do not service or clean pump,
hosesor dispensi ng valve while the system is pressurized.
CAUTION Be certain all operators of this equipment have
beentrained for safe working practices, understand it’sli mita-
tions, and wear safetygoggles / equipment when required.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX (800) 892-6276 © 2010
www.ingersollrandproducts.com
CCN 81380057