Ingersoll-Rand 66243-X manual

OPERATOR’S MANUAL 66243--X

RELEASED: 7--7--90

REVISED: 6--4--10

(REV.F) IPP

INCLUDING: SERVICE KIT, TROUBLESHOOTING, PARTS LIST,

DISASSEMBLY AND ASSEMBLY

IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

CHOP--CHECK STYLE

LOWER PUMP END

ALSO COVERS 637071-XXX SERVICE KIT

1COIL SPRING. -

4WAVE SPRING

5COMPOSITE SPRING W/ADJ P’KG NUT -

-ASOF MAY 15, 1995 NO LONGER AVAILABLE

DUHMW--PE/LEATHERSTAG’D(UPPER)

LEATHER(LOWER) -

5PTFE(GF)/LEATHERSTAG’D (UPPER)

GLASSFILLED PTFE (LOWER) -

1THIOKOL LEATHER -

PUHMW--PE/PTFESTAG’D (UPPER)

UHMW--PE(LOWER)

RPTFE/UHMW--PESTAG’D (UPPER)

PTFE(LOWER)

(PACKINGSARE UPPER AND LOWER UNLESS NOTED)

LOWER PUMP END OPTION

DESCRIPTION CHART*

66243--XXX

PACKINGMATERIAL

3GLASS FILLED PTFE PACKINGMATERIAL

_____

PLUNGER TYPE

SPRING ARRANGEMENT

SPRINGARRANGEMENT PLUNGERTYPE

3HD SS W/HD CHROME PLATING

*NOT ALL MODEL COMBINATIONS ARE AVAILABLE,REFER TO PUMP MODEL MANUAL (650XXX--XXX) FOR ‘‘ACTIVE” MODELS.

CUHMW --PE

GUHMW --PE/LEATHERSTAG’D

7THREADED PLUNGER (LG MOTORS)

SERVICE KITS

•Use only genuine ARO replacement parts to assure compatible-

pressure rating and longest service life.

•637071--XXXfor general repair of 66243--XXX Lower Pump End.

GENERAL DESCRIPTION

LOWER PUMP END

WARNING DONOT EXCEED MAXIMUM OPERATINGPRES -

SURE AS INDICATEDON PUMP MODEL PLATE

WARNING REFER TO GENERAL INFORMATION SHEET

FORADDITIONAL SAFETY PRECAUTlONS AND IMPORTANT

INFORMATION.(See the pump model manual for the proper Form

No.)

•ThisLOWER PUMP END MANUAL is one of four documents need-

edto properly support an ARO pump model. Ref: Part A. 650XXX--

XXX--X MODEL (OPERATOR’S) MANUAL, Part B. GENERAL

INFORMATION,Part C. MOTOR (OPERATOR’S) MANUAL, Part

D. LOWER PUMP END (OPERATOR’S)MANUAL. These forms

are available from the factory if needed.

•TheChop--Checkdesign provides far easy priming of the lower foot

valve. The double acting feature is standard in all ARO industrial

pumps, material is delivered to the pump discharge outlet on both

the up and down stroke.

PUMP RATI0 X REGULATED = MAXIMUM FLUID PRESSURE

PRESSURE

•Thepump ratio is an expression of the relationship between the air

motor area and the lower pump end area. EXAMPLE: When 150

PSI(10.3 Bar) air pressure is supplied to the pump motor on a 3:1

ratiopump, the lower pump end will develop a maximum of 450 PSI

(31Bar) fluid pressure (at no flow). As the fluid control is opened, the

flowrate will increase as the motor cycle rate increases to keep up

with the demand.

•Operatingat excessive pressures will shorten the life of the pump.

TROUBLE SHOOTING CHOP- CHECK PUMPS

Lower Pump End Problems

•No material at outlet. (Pump continually cycles.)

Checkmaterial supply, disconnect or shut off the air supply and re-

plenish the material, reconnect.

•Material on one stroke only.(fast downstroke.)

The lower check may not be seating in the foot valve. (See lower

pump disassembly) Remove the check from the foot valve, clean

andinspect the valve seat area. If check or foot valve are damaged,

replace.

•Material on one stroke only.(fast upstroke.)

•Checkfor worn or damaged seals. Replace the seals as necessary.

•Material leakage out of the solventcup or material appears on the

pump plunger rod.

ForModels (--X5XOnly). Increase the load on the packings by tight-

ening the packing nut.

Check for worn upper packings and replace them as necessary.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506