PERIODIC MAINTENANCE SCHEDULE 60/65 SX

KTM

 

 

KTM

 

rider

 

 

dealer

 

 

 

 

 

2.98

before each start

 

 

 

 

 

 

 

 

 

 

after washing

Service after 20

hours

 

once a year

 

 

 

 

 

 

 

 

 

 

Check transmission oil level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change transmission oil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check spark plug and electrode gap

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check carburetor for tight fit on the intake flange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check intake manifold for leaks and cracks

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drain and clean carburetor float chamber

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check idle setting when engine is warm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check air filter, filter box and filter boot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check sprockets, chain guides and chain for wear

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean and lube chain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check chain tension

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check coolant level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check quality of antifreeze

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check cooling system for leaks - visual inspection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check exhaust system for leaks

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check exhaust brackets

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check brake fluid level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change brake fluid

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check brake lining thickness (rear)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check thickness of disc brake pads (front)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check brake drum and brake disc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check freeplay and operation of hand brake lever and foot brake lever

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspect condition and installation of brake hose

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check fork for function and tightness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service front fork completely

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check steering head bearing clearance / adjust

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean and grease steering head bearings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check shock absorber for function and tightness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check bearings of swingarm for play

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean and grease bearings of swingarm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check tightness of spokes and rim join

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check wheel bearings for clearance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check tire condition and air pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check cables for damage, correct instalment and easy working

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lube and adjust cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check all screws, nuts and hose clamps for proper tightness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grease or lube all pivot points and sliding components

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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