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Lexmark
4059-XXX
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Japanese Laser Notice Chinese Laser Notice
Models:
4059-XXX
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Specification
Error codes
Error Log
Maintenance
Configuration ID on
Symptom Tables
Diagnostic Information Start
Printer Setup
Connector Locations
Printhead Assembly Adjustment
Page 15
Image 15
4059-XXX
Japanese Laser Notice
Chinese Laser Notice
Notices and Safety Information
xvi
Page 14
Page 16
Page 15
Image 15
Page 14
Page 16
Contents
4059-XXX
United States Government Restricted Rights
4059-XXX First Edition September
Contents
4059-XXX
4059-XXX
4059-XXX
Index
Laser Advisory Label
Laser Notices
Class 1 Laser Statement Label
Laser Notice
Laser
Avis relatif à l’utilisation de laser
Avisos sobre el láser
Avvertenze sui prodotti laser
Laserinformatie
Declaração sobre Laser
Lasermeddelelse
Huomautus laserlaitteesta
Laser-notis
Avís sobre el Làser
Laser-melding
Japanese Laser Notice Chinese Laser Notice
Consignes de Sécurité
Korean Laser Notice Safety Information
Sicherheitshinweise
Norme di sicurezza
Informações de Segurança
Pautas de Seguridad
Informació de Seguretat
4059-XXX
Preface
General Information
4059-XXX
Optra S Models 2420 2450 2455 3455
Ipds
Options
Tools Required For Service
Maintenance Approach
Acronyms
Diagnostic Information Start
Service Error Codes
Error Code Action
Main Drive Service Check on
Nvram
Configuration ID on
Sub Error Codes For 9XX and 2XX Error Codes
Status Explanation Bytes 1, 2,3
4059-XXX Base Printer Sub Error Codes
Deactivated
Duplex Unit Sub Error Codes
4059-XXX Envelope Feeder Sub Error Codes
Leading edge of the sheet of paper never arrived at the exit
User Status Message Action
User Status Messages
Printing Menu Settings
4059-XXX
4059-XXX
User Error Message Explanation
User Error Messages
Service Check on
Resolution Reduction setting is turned on
Disk is full
User Line 2 Messages
Scheduled Maintenance 2420/2450/2455
User Message Explanation
Check Device Connection Messages
4059-XXX User Line 2 Link Messages
Clears the message once the option is removed
Power-On Self Test Post
Symptom Table Base Printer
Symptom Tables
Symptom Table High Capacity Feeder Option 2000 Sheet
Symptom Action
4059-XXX Symptom Table Paper Tray Options
4059-XXX Symptom Table Output Expander
Service Checks
FRU
Charge Roll Service Check
4059-XXX
Cover Open Switch/Cable Service Check
Dead Machine Service Check
Lvps
4059-XXX
Duplex Option Service Check
Diagnostic Information
FRU
Post fails with Insert Duplex Front Cover message displayed
Envelope Feeder Option Service Check
4059-XXX
FRU
Diagnostic Information
FRU
Diagnostic Information
FRU
Erase Lamp Service Check
Fan does not run or is noisy
Fan Service Check
Auxiliary Fan Service Check
Main Fan Service Check
Cold Fuser Service Check
Fuser Service Check
4059-XXX
Error codes 923 and 924 may display for a hot fuser failure
4059-XXX Hot Fuser Service Check
Engine Board Jumper Configurations
Fuser Envelope Conditioner Solenoid Service Check
4059-XXX Configuration
If the +42 V dc test point does not
Correct position on the engine board
4059-XXX
4059-XXX Configuration
Input Sensor Service Check
Sheet, 500 Sheet and 500/500 Sheet Input Tray Option
Input Trays Option Service Check
FRU
Diagnostic Information
High Capacity Feeder Input Tray Service Check
4059-XXX Printer does not recognize Tray X is installed
Paper from Tray X does not reach the Pass Thru Sensor
Diagnostic Information
4059-XXX
Diagnostic Information
FRU
Diagnostic Information
FRU
Diagnostic Information
4059-XXX Elevator moves in one direction only
Diagnostic Information
FRU
4059-XXX Excessive Noise or Vibration
Main Drive Service Check
Operator Panel Buttons Service Check
Operator Panel Service Check
Operator Panel Display Service Check
Options Service Check
Flash Memory Options
Dram Memory Options
4059-XXX Hard Disk Option
Error Code 977 Network Card
Output Bin Sensor Standard Tray Service Check
Problems with excessive static electricity buildup
Output Expander Service Check
Autoconnect Top on page 5-21 . If
FRU
Go to Output Expander Control
Printer idle
Paper Jam Check Bin X. Post Incomplete
Level 2 DC Motor on
4059-XXX Service BIN
Paper Feed Service Check
Failures occur mainly near the bottom of the stack of paper
4059-XXX Double Feeding Paper
Printhead Service Check
Parallel Port Service Check
4059-XXX
Print Quality Service Check
Print Quality Blank
4059-XXX Print Quality All Black
Check the fuse on the HVPS. If
Print Quality Blurred or Fuzzy Print
4059-XXX Print Quality Random Marks
FRU
Print Quality Background
Erase Lamp Service Check on
4059-XXX
Print Quality Black bands on outer edges
4059-XXX Print Quality Banding
Print Quality Residual Image
Print Quality Light Print
4059-XXX Print Quality Toner on backside of printed
Smart Cartridge Service Check
4059-XXX
Toner Sensor Service Check
Serial Port Service Check
Transfer Roll Service Check
Quality Background on
Diagnostic Aids
Diagnostic Mode
Exiting the Diagnostics Mode
Disk Test/Clean
Device Tests
Quick Disk Test
Disabling Download Emulations
Flash Test
Duplex Quick Test
Duplex Tests
Duplex Motor Test
Duplex Sensor Test
Duplex Motor AA BB CC DD EE FF
Duplex Feed 2 Test
Duplex Feed 1 Test
Error Log
Viewing the Error Log
Clearing the Error Log
Hardware Tests
LCD Test
Button Test
ROM Memory Test
Dram Memory Test
Parallel Wrap Test
Serial Wrap Test
4059-XXX
Input Tray Tests
Input Tray Feed Test
Input Tray Sensor Test
Output Bin Feed Test
Output Bin Test Standard Bin
Output Bin Sensor Test
Output Bin X Sensor Test
Output Expander with Single Sensor
4059-XXX Output Expander with Dual Sensor
Base Sensor Test
Print Registration
Printer Setup
Setting the Page Count
Viewing the Permanent Page Count
Setting Configuration ID
Maintenance Page Count 2420/2450/2455/3455
Transfer
Restore EP Factory Defaults
Fuser Temperature
Warm Up Time
Print Tests
4059-XXX Print Contrast
Charge Roll
Print Quality Test Pages
Printing Menu Settings
Autocompensator Operation
Electrical
Autoconnect Cabling and Connectors
Fuser Operation
4059-XXX Duplex Option
Option Microcode
4059-XXX
Paper Feed Jams
Paper Jams Base Printer
Paper Jams Options
4059-XXX Error Message 250 Paper Jam Check MP Feeder
Error Message 260 Paper Jam Check Envelope Feeder
Error Message 27x Paper Jam Check Bin
Repair Information Handling ESD-Sensitive Parts
Duplex Motor Drive Belts
Adjustment Procedures
Gap Adjustment
Fuser Solenoid Adjustment
Printhead Assembly Adjustment
Paper Alignment Assembly Adjustment
4059-XXX
Reference Screw Type Location Purpose Qty Number
Screw Identification Table
4059-XXX
4059-XXX
M3x8 mm
4059-XXX
Removal Procedures
Covers
Left Door
4059-XXX Left Cover
4059-XXX
4059-XXX Right Cover
4059-XXX
4059-XXX Upper Front Cover
4059-XXX Laser Assembly Cover
Center Pan Assembly
Controller Board
Developer Drive Assembly
Duplex Front Cover Door
Duplex Front Cover Assembly
Duplex Front Cover Door Switch
Duplex Board
Duplex Motor
Engine Board
EP Frame Assembly
Auxiliary Fan Models 2420/2450/2455/3455
Fans
4059-XXX Main Fan
Fuser
Fuser Board
Fuser Cover
Fuser Detack Fingers
Fuser Detack Housing Assembly
Fuser Transfer Plate
Fuser Envelope Conditioner Solenoid
Fuser Exit Flag Assembly
Fuser Exit Roll Assembly
Fuser Lamp
Fuser Lower Exit Guide Assembly
High Voltage Power Supply
Inner EMC Shield
Inner Paper Deflector Assembly
Integrated Tray Compensator Assembly
Integrated Tray Compensator Pick Roll Assembly
Interconnect Board Assembly
4059-XXX
Left Side Frame
4059-XXX
Low Voltage Power Supply
Main Drive Assembly
Main Drive Motor
Multipurpose Tray/Lower Deflector Assembly
4059-XXX
Operator Panel
Operator Panel Cable/Cover Open Switch Assembly
Optional 250/500 Paper Tray Assembly
Outer EMC Shield
Paper Alignment Assembly
Paper Input Sensor
Pick Roll
Paper Size Sensing Board
Printhead
Redrive Assembly
Right Side Frame
Smart Cartridge Contacts
Toner Sensor
Upper Paper Deflector Assembly
Transfer Roll Assembly
Upper Front Cover Hinge Assembly
Upper Front Cover Interlock Switch Assembly
Connector Locations
Connector Locations
TX PWM
Engine Board
Lena
Txenable
RXD
PSIZE2
Level 1 Engine Board
Level 2 Engine Board
Fuser Board Level
Level
4059-XXX
J3 Lvps
Interconnect Board
Models 1250
4059-XXX
Envelope Option Board
4059-XXX
Stpmotb +
Duplex Option Board
Level 1 Duplex Option Board
Level 2 Duplex Option Board Autoconnect Top
J2B
Output Expander Control Board Level 1 Stepper Motor
J5 Bin Full Sensor Ground Single Sensor +5 V dc RVsnsr
Output Expander Control Board Level 2 DC Motor
4059-XXX
Preventive Maintenance
Safety Inspection Guide
Lubrication Specifications
Scheduled Maintenance 2420/2450/2455/3455
Parts Catalog How To Use This Parts Catalog
Assembly 1 Covers
Asm Part Units Description Index Number
Assembly 1 Covers
4059-XXX
Assembly 2 Frame
4059-XXX
Assembly 2 Frame
4059-XXX
Assembly 3 Printhead
4059-XXX
Assembly 4 Paper Feed Autocompensator
4059-XXX
Assembly 5 Paper Feed Multipurpose Unit
Asm Part Units Description Index Number
Assembly 6 Paper Feed Alignment
Asm Part Units Description Index Number
Assembly 7 Paper Feed Output
4059-XXX
Assembly 8 Integrated Paper Tray 250 Sheet
4059-XXX
Assembly 9 Main Drive
4059-XXX
Assembly 10 Developer Drive
4059-XXX
Assembly 11 Fuser
4059-XXX
Assembly 11 Fuser
4059-XXX
Assembly 11 Fuser
4059-XXX
Assembly 12 Transfer
4059-XXX
Assembly 13 Charging
Parts Catalog
Assembly 14 Electronics
4059-XXX
Assembly 14 Electronics
4059-XXX
Assembly 14 Electronics
4059-XXX
Assembly 14 Electronics
4059-XXX
Assembly 14 Electronics
4059-XXX
Assembly 14 Electronics
4059-XXX
Assembly 15 250 Sheet Tray
4059-XXX
Assembly 15 250 Sheet Tray
4059-XXX
Assembly 16 500 Sheet Tray
4059-XXX
Assembly 16 500 Sheet Tray
4059-XXX
Assembly 17 500/500 Dual Tray
4059-XXX
Assembly 17 500/500 Dual Tray
4059-XXX
Assembly 18 Duplex
4059-XXX
Assembly 18 Duplex
4059-XXX
Assembly 18 Duplex
4059-XXX
Assembly 19 Output Expander
19-20 99A0378 Flag Kit, Output Paper Level
Assembly 19 Output Expander
19-21 99A0062
Assembly 20 Envelope Feeder
4059-XXX
Assembly 20 Envelope Feeder
4059-XXX
Assembly 21 High Capacity Feeder
4059-XXX
Assembly 21 High Capacity Feeder
4059-XXX
Assembly 21 High Capacity Feeder
4059-XXX
Assembly 21 High Capacity Feeder
4059-XXX
Assembly 21 High Capacity Feeder
4059-XXX
Assembly 22 Kiosk Vertical Paper Adapter
4059-XXX
Assembly 23 Kiosk Horizontal Paper Adapter
4059-XXX
64MB EDO Dram Simm
Assembly 24 Options
Assembly 24 Options
Assembly 25 Miscellaneous
Assembly 25Miscellaneous
Index
Restore EP Factory Defaults
Interconnect Board Connectors
Hvps
104
