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Lexmark 5016-001 manual

Models: 5016-001

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Specs Error codes OPC Drive Symptom Chart Signal Static Restore EP Factory Defaults on Symbol Name Function Maintenance Setting Configuration ID Symptom Tables Manual resetting

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5016-001

4-28Service Manual

Page 249 Page 251

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Lexmark 5016-001 manual

Page 249 Page 251

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Contents

5016-001 5016-001 United States Government Restricted RightsTable of Contents Erase Lamp Service Check Fuser Cold Service Check 5016-001 Developer Drive Motor Assembly Removal Vii Index Laser Notices Laser Notice LaserAvis relatif à l’utilisation de laser Avvertenze sui prodotti laserAvisos sobre el lá ser Declaraçã o sobre LaserLaserinformatie LasermeddelelseHuomautus laserlaitteesta Luokan 1 LaserlaiteLaser-notis Laser-meldingAvís sobre el Là ser Japanese Laser Notice Chinese Laser Notice Korean Laser Notice Safety Information Norme di sicurezza Italian Pautas de Seguridad Spanish Informació de Seguretat Catalàn Korean 5016-001 General Information Models Standard Features5016-001 printer is available in the following models Unix 32MB Sdram From an IrDA-compatible workstation Maintenance Approach Tools Required For ServiceOptions Ipds SCSOperational Theory Interlock MechanismSheet Bypass Paper Feed Unit Double feed prevention5016-001 Detecting paper present Detecting the paper Paper Feed UnitOperation of the paper feed unit tray Detecting paper level5016-001 Detecting paper size Second Paper Feed Unit Optional Paper Trays Construction of the Second paper feed option5016-001 Operation of the Second paper feed unit 5016-001 Detecting the paper 5016-001 Detecting paper size Drive Block Operation of the Drive BlockOperation of transferring from the OPC to the transfer belt Contact CamOperation of transferring from the belt to the paper Manual resetting Coupling Unit5016-001 Detecting the carriage Carriage UnitRotation and stopping operation of the carriage Detecting the carriage home positionToner Cartridge Unit Detecting a new cartridge5016-001 Detecting toner level Intermediate Transfer Unit Function of the intermediate transfer unit5016-001 Page Fuser/Paper Exit Unit Operation of the fuser and paper exitDetecting New Cleaning Unit Detecting the cleaning unit in the Fuser AssemblyDuplex Unit Option One side print5016-001 Two sided print 5016-001 5016-001 When the setting is four pages Page 5016-001 Exit of the one sided print 5016-001 Detecting the paper exit tray open/close Detecting the duplex upper unit open/close5016-001 Gate claw operation, when print exits 5016-001 Storage of the paper in the duplex unit 5016-001 Operation of the motor 5016-001 5016-001 5016-001 Skew Correction Acronyms Diagnostic Information StartService Error Codes Error Code ActionGo to the Printhead Service Check on Engine Board Assembly Removal on Coupling Unit Service Check on Contact Cam System Service Check on User Status Messages Message Status ActionUntil the Job Menu is Unlocking Menus Restoring all print settings to Restore EP Factory Defaults on 5016-001 User Attendance Messages Cancel Job appears on PIN Delete All Jobs 5016-001 Second line. Press Select Displayed. Press Menu 5016-001 Attached Processing the current print Your Setup Guide for Format Disk from Saver, Busy and Waiting Displays on the operator Displays 230 Paper Jam Symptom Tables Base Printer Symptom TableCovers Interlock Symptom Table Duplex Unit Symptom TableOperator Panel Symptom Table Paper Feed Symptom TablePaper Tray Options Symptom Table Power Symptom TablePrint Quality Symptom Table Go to the Poor Color Service Checks Bypass Tray Multipurpose Tray Service Check Base Printer Service ChecksMultipurpose Tray Symptom Chart Media does not feed from MPT, 250 paper jam message displays Transparencies do not feed, or feed improperly from the MPT Labels do not feed, or feed improperly from the MPT Card stock does not feed properly from the MPTCarriage Unit Service Check Double feeding from MPT trayIf the voltage on pin 2 is incorrect, check cable 5016-001 Coupling Unit Service Check Service Engine Error Motor turns Service Engine error Cover Interlock Service Check If correct, check the voltage on switch terminal Fuser Error displays If incorrect, go to the Printhead Service CheckDeveloper/Paper Feed Motor Service Check Service Error Code 911 displayedFeed Motor Cable Erase Lamp Service Check Fuser Cold Service Check 5016-001 921 Error codes Fuser Drive and Contact Cam System Service Check Fuser drive system is not operating properly Cam turns from approximately 0 V to +5 V dc Continuity of the CRF cable to the cam Fuser Hot Service Check Cold Approximately 150k to 250k ohmsHigh Voltage Leakage Detect Service Check Error CodeHvps ITM Drive Service Check 5016-001 Main Fan Service Check Pin 3 RedNew Toner Cartridge Detection Service Check Operator Panel Service Check Operator Panel Buttons Service Check OPC Drive Symptom Chart OPC Drive Service CheckError Code 910 displays Paper Exit Sensor Service Check Paper Feed Service Check Paper Feed Symptom TableCheck the voltages on the inline CRF cable Go to the Paper Exit Sensor Service Check Parallel Port Service Check Fuser assembly availablePower Service Check 5016-001 CN401 5016-001 Go to the 250/250 Dual Paper Tray Service Printhead Service Check 933 Error Codes are not used935 Error Codes Print Quality Service Checks Print Quality Initial Service CheckAll Black or Color Page Service Check FRUAll Blank Page Service Check ITMBackground Service Check Go to the Erase Lamp Service Check onBlack, Color Lines or Bands Service Check Black or Color Spots Service Check Developer Drive System Service CheckEvenly Spaced Horizontal Lines/Marks Service Check Line spacingFoggy Background Service Check Low Image Density Service Check Offset Print Service Check Poor Color Reproduction Service Check Random Marks Service Check Residual Image Service CheckSkew Service Check Toner on Backside of Page Service CheckUneven Print Density Service Check White Lines or Bands Service CheckBe sure the mounting screws in the Hvps are White Spots Service Check White/Black Lines Service Check Serial Port Service Check Toner Level Detect Service CheckToner Low/Empty Sensor Service Check Transfer Roll Service Check Tray 1 Integrated Tray Service Check Tray 1 Symptom ChartIt is difficult to remove tray Detect Sensor Paper Feed Unit Clutch 5016-001 5016-001 Media double feeds from tray Flash Memory Options Service Check Options Service ChecksDram Memory Options Service Check Hard Disk Option Service Check Error Code 976 Network Card X X=Network card 1, 2, or Network Card Option Service Check250/250 Dual Paper Tray Service Check Error Code 977 Network Card250/250 Paper Tray Symptom Table FRU Tray x is correctly installed and Insert Tray x displays Paper Jam 24x displays and no paper is fed from tray CL3 5016-001 If the static voltages are correct and the sensor Shaft Middle Roller Drive Gear Orange +5 V dc Blue Dc to +5 Brown Green 5016-001 Paper size in tray x is not detected Paper level in tray x is not detectedPaper Jam Error Messages Duplex Duplex Unit Option Service CheckPaper Jam Error Messages Printer 5016-001 Duplex Symptom Chart Paper Jam error message displays Duplex option is not recognizedError message displays, printer does not compete POR Duplex LvpsGate Claw ADL, ADTSignal Static If the voltage on pin 6 does not change when If the voltage on pin 11 is incorrect, replace Transfer Drive LowerTransfer Roll Pulley Transfer Gears Timing BeltUnit S3 Paper Jam displays. The printer does not complete POR Duplex option printed page is skewed To Skew Correction on5016-001 Print Quality Test Pages Paper Jam SequencePaper Jam 202 Duplex Installed Go to the Duplex Unit Paper JamDiagnostics Menu Structure Disabling Download EmulationsDiagnostic Mode 5016-001 Print Registration 5016-001 Print Tests Print Quality Test Pages Button Test Hardware TestsLCD Test Following Hardware Tests can be selected from this menuParallel Wrap Test ROM Memory Test Sdram Memory Test Serial Wrap Test Quick Test Duplex TestsDuplex Feed Device Tests Quick Disk TestDisk Test/Clean Flash Test Viewing the Permanent Page Count Printer SetupSetting the Page Count Serial NumberSetting Configuration ID Laser Power Parallel Strobe AdjustmentClearing the Error Log Error LogViewing the Error Log Restore EP Factory DefaultsExiting Diagnostic Mode 5016-001 Repair Information Handling ESD-Sensitive PartsCover Removals Fuser Cover Removal Cartridge Cover RemovalFront Cover Removal Left Side Cover RemovalTop Cover Removal Right Side Cover RemovalTop Small Cover Removal Right Side Removals Carriage Drive Motor Removal Developer Drive Motor Assembly Removal Coupling Drive Motor RemovalFuser Drive Motor Removal OPC Drive Motor Removal Cam Sensor RemovalLvps Assembly Removal 5016-001 Main Fan Removal Main Fan Mounting Bracket RemovalMotor Mounting Stay C Assembly Removal OPC Coupling Drive Block Assembly Removal Solenoid RemovalLeft Side Removals Grid Block 1 Assembly Removal Grid Block 2 Assembly Removal Micro Switch Removal Cover Interlock Switch RemovalCable Cover 3 Removal Engine Board Assembly Removal Controller Board Assembly RemovalElectronics Removals Hvps Board Assembly Removal On/Off Coupling Sensor Board Removal Interconnect Board Assembly RemovalPaper Sensor Board Waste Toner Board Assembly Removal Resist Sensor Board RemovalFuser Lamp Removal Fuser UnitFuser Unit Removal Thermistor and Thermostat RemovalPaper Sensor Board Removal Paper Feed Block Assembly RemovalMain Body Printhead RemovalOPC Coupling Drive Block Assembly Removal on Print Cartridge Carousel RemovalCarriage Home Position Sensor Removal Registration Roll Removal 5016-001 Connector Locations Engine BoardEngine Board Connector 5016-001 Engine Board ConnectionsErase Lamp Board Lvps Low Voltage Power SupplyTray 1 Sensor Board Tray 1 Registration Sensor Board Waste Toner Sensor BoardBelt Position Sensor Board Connector Locations for Options 2nd Paper Option 250/250 Paper OptionConnector Lvps Internal 2nd Tray OptionDuplex Unit Option Lvps Internal Automatic Duplex Option Sensor/Switch Locations Electrical ComponentsSymbol Name Function Detects when the transfer belt is in the home Printer Circuit Board Locations Fan/Motor Locations Solenoid/Clutch Locations 250/250 Paper Tray Option Duplex OptionCable Connections ReferenceEVL 5016-001 Cleaning Procedures Safety Inspection GuideService Precautions Lubrication Specifications5016-001 How To Use The Parts Catalog Parts CatalogAssembly 1 Fuser Assembly Asm Index Part NumberAssembly 2 Fuser Asm Part Units Description Index Number Assembly 2 Cont. Fuser Assembly Assembly 3 Transfer Assembly Assembly 4 Frames Assembly Assembly 5 Frames Left Side Assembly Assembly 5 Cont. Frames Left Side Assembly Assembly 6 Frames Right Side Assembly Assembly 6 Cont. Frames Right Side 12G1123 Stop, Latch, Right 12G1072 Support Assembly 7 Frames Right Side Assembly Assembly 7 Cont. Frames Right Side Assembly Assembly 8 Frames Right Side Assembly Assembly 9 Carriage Block Assembly Assembly 10 Base Frame Assembly Assembly 11 Front Cover Assembly Assembly Assembly 11 Cont. Front Cover Assembly Assembly Assembly 12 Front Cover Assembly Asm Part Units Description Index Number Assembly 12 Cont. Front Cover Assembly Assembly 12 Assembly 13 Feed Unit Assembly Assembly 14 Laser Scanner Unit Assembly Assembly 14 Cont. Laser Scanner Unit Assembly 14 Assembly 15 Cassette PCB Assembly 16 Upper Covers Assembly Assembly 16 Cont. Upper Covers Assembly Assembly 17 Covers Assembly Assembly 18 Covers / Frame 250 Tray Option Assembly Assembly 18 Cont. Covers/Frame 250 Option Assembly 18 Assembly 19 Middle Roll Unit 250 Tray Option Assembly Assembly 20 250/250 Tray Option Lower Unit Assembly Assembly 21 Duplex Unit Option Assembly Assembly 21 Cont. Duplex Unit Option Assembly Assembly 22 Cassette Upper Section Assembly Assembly 23 Cassette Rear Section Assembly Assembly 24 Cassette Rear Section Assembly Assembly 25 Duplex Option Lower Section Assembly Assembly 25 Cont. Duplex Lower Section Assembly Assembly 26 Duplex Option Lower Section Assembly Assembly 27 Duplex Option Lower Section Assembly Assembly 28 Cassette Lower Section Assembly Assembly 29 Duplex Option Lower Section Assembly Assembly 29 Cont. Duplex Option Lower Assembly Assembly 30 Miscellaneous 128MB Sdram DimmIndex IndexHvps Evenly Spaced Horizontal Lines Part Numbers 5016-001 12G1135 12G1181 5016-001 61,7-67,7-75 35 , 7-39 , 7-61 , 7-71 12G1538 12G1585 13,7-41 12G1539 12G1586 12G1617 5016-001