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ELECTRICAL DIAGRAMS G-6
COMPLETE MACHINE SCHEMATIC - CODE 10863
EN-170
SOLIDEDGE
G361
1-
1
INVERTERWELDERS
PW655/RMACHINE SCHEMAT IC
NO
NE
G4009
jb
arto
TK
-
UNLESSOTHERWISESPECIFIEDTOLERANCE
M
ANUF
ACTURING TO
L
ER
ANC
E
P
ER
E
2056
O
N
2
P
LAC
E
DE
CIM
AL
SI
S
±.
02
ON3
P
LA
CE
DEC
IMA
LSIS
±
.002
O
N
ALL
A
NGLE
SI
S
±.
5
O
F
A
DEGREE
WI
T
H
PUBL
IS
HE
D
STA
ND
A
RD
S.
MATE
RI
AL
T
OLERA
NC
E
(" ") T
O
AGREE
t
DONO
T
SC
AL
E
T
HISDR
A
WING
D
RAWN
BY:
DESIG
N
I
NFO
RMATI
ON
ENG
I
NEER:
AP
PRO
VED
:
REFERENCE:
EQ
UIP
M
ENT
TYPE:
SUBJECT:
SCA
L
E:
G3611-1
MATERIAL
DISPOS
IT
ION:
APPROVAL
DATE:
PROJECT
NUMBER:
NA C
RM 36674
1
PAGE ___ OF
___
1
E
NGI
N
EE
RI
NG
CO
NT
RO
LLE
D
MA
NU
FA
CT
URE
R:
No
DO
C
UM
E
NT
N
UM
BE
R:
DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETAR
Y
INFORMATION OWNED B
Y
LINCOLN GLOBA
L, INC.
AND MA
Y
NOT BE DUPLICATED, COMMUNICATED
TO O
THER PARTIES OR US
ED FOR
AN
Y
PURPOS
EWITHOU
T
THE EXPRES
SWRIT
TEN PERMISSION
OF LINCOLN GLOBAL, INC.
PRO
PRIETARY & C
ONFIDENTIAL:
B
01/13/2005
RE
VI
SE
D
C
B2
AN
D
RECE
PT
A
CL
E
GRAP
HI
C
S
CHANG
E
D
ET
AIL:
FANCONTROL(-)
IGBT
DR
IVE(-)
-15V
RS232+5V
TP
4
RS232COMMON
3J
40
403
MAIN
TRANS
FO
RME
RT
1
+
404
4J
40
405
5J
40
6J
40
406
H3
H4
H3A
H2
H5
H2A
H6
NEG
C3
X2
POS
X5
H2A
H3A
H4A
H5A
24000uF/100V
213
212
A
RC
LINK-
A
A
RC
LINK+
1W
1B
RED/GREEN
STATUS
LED
53
54
67A
B
+13V
WORKVOLTAGESENSE
THERMALLED
S2 VOL
T
AGE SE
N
SE
REC
EPTACLE
THERMALLED 2B
2W
A
RC
LINK+
216
292
202
301
CURR
ENTFEEDBACK
-
H3
(550-5
7
5)
H1
5
H2
612A
H4
(200-2
0
8)
H1
232
C
R1
X4
L1
U
L3A
OFF
H1D
A
SW1
ON
V
POWER
G
(220-2
3
0)
612
4
1
S
F
C
B4
3.5A
7J
7
3J
7
4J
7
DC
BUS
THERMOSTAT
CH
OKE
THERMOSTAT
2J
60
5J
60
1
0J
61
8J
61
2J
61
4J
60
3J
60
8J
60
1J
46
2J
46
3J
46
4J
46
FAN
1
0J
6
1J
9
3J
9
6J
8
1J
8
3J
8
2J
8
1J
10B
5J
6
1
4J
6
R1
CON
T
ROL
BO
ARD
0V
24V
H5
(440-4
6
0)
(380-4
1
5)
ELECTRICAL SYMBOLS P
ER E153
7
2J
5
3J
5
1
5J
7
1
6J
7
9J
6
1
2J
6
1J
6
2J
6
1
2J
4
8J
4
1
0J
4
1
1J
4
4J
11
5J
4
1
0J
43
5J
47
7J
47
6J
47
8J
47
5J
43
9J
43
6J
4
4J
43
1J
47
3J
11
3J
47
65V
DC
X4
}
10A
CONTROLBOA
RD
COMMON
+5VA
RC
LINK+5V
A
RC
LINKCOMMON
ELECTRODE
SWIT
CHBO
ARD #1 (LEF
T)
INP
UT
RE
CTIFIER
3R
475
+
477
3W
476
478
274
273
DCBUS
BD
NEG
NEG
226
POS
POS
SOLI
DSTA
TE RELAY
PRE
CH
ARGEREL
AY
T2
+13V
T1
T3
+13V
SINGLEPHASEDETECT
(LOW=1PHASE)
MAINCONTACTORCONTROL
+13V
INPU
T
B
O
ARD
6J
61
X3
612B
4
4J
61
1J
60
115V
REC
EPTA
C
LE
33
.05uF
-
320V
80J
TRANS
DU
CER
CURR
ENT
202A
TP3
206A
+15V
IOUT
MAI
N
CH
OKE
L1
+
-15V
GND
150V
P91
OUTPUTDIODES
D1
-D
8
212
601
CR
1
T3
T2
T1
L3
POS
L2
W
AC
1
NE
G
AC
2
NE
G
AC
3
604
238
231
-15V
+
10W
4J91
213
216
3J91
211
2J91
1J91
YE
LLOW
THERMAL
LED
253
254
S3RS232
CO
NNE
CTOR
251
RS232TRANSMIT
E
D
RS232COMMON
0V
DC
21A
+40V
DC
THERMOSTAT
H4A
H5A
H6A
X1
50
+40V
DC
POWER
444
X3A
SWIT
CHBO
ARD#2 (RIGH
T)
NO
TE
S:
N.
A.
P
C
BO
AR
D
CO
M
PO
NENT
S
S
HOW
N
FO
R
REFERENC
EO
N
LY.
A
LL
CO
M
PO
NENTS
A
R
E
NO
T
S
HOW
N.
51
228
32
+15
50
CONTROLBOA
RD
COMMON
-ELECTRODEVOLTAGESENSE
+ELECTRODEVOLTAGESENSE
C4
2800uF
500V
2
3
4
5
6
7
1
4
2
3
20
3J
2
4J
2
1J
2
6J
9
8J
7
L5
ELECTRODESENSE
S1 W
IREFE
EDER
REC
EPTACLE
A
RC
LINK-
STATUSLED
(H
IFORRE
D)
52
C
51
L2
L4
+5V
+15V
B
STATUSLED
(H
IFORGREE
N)
231
604
238
3W
3R
MAINCONTACTORCONTROL
220
224
PRE
CH
ARGECONTROL
505
514
504
RS232RECEIVE
FANCONTROL(+)
(N
ORMALLYCLOSE
D)
THERMOSTAT
211
206
(380-4
1
5)
3
(440-4
6
0)
2
(220-2
3
0)
52V
6
115V
X3
H5
H6
A
440-460V
550-575V
AUX
.RE
CONNECT
.022u
800V
2.
7
AUX
ILIARY
TRAN
SF
OR
ME
R
T1
H6A
(550-5
7
5)
H6
H1
H1A 1
5A
C
B3
(200-2
0
8)
X3
1J
42
3J
42
5J
42
2J
42
225A
221
222A
223
1J
41
2J
41
3J
41
4J
41
POW
ER
BO
ARD
52
352
32
33A
352A
350
2
3
4
1
S
8
WAT
ERC
OO
L
ER
REC
EPT
AC
LE
TP2
C2
600V 160J
320V
TP1
160J
.05uF
C1
600V
2J
10B
518
220A
OUTPUTRECTIFIER
THERMOSTAT
291
224A
FE
EDHD BD
ET
HERNE
T
BD
1J
85
851
2J
85
852
3J
85
853
4J
85
854
5J
85
855
6J
85
856
7J
85
857
8J
85
858
9J
85
859
1
0J
85
860
1
1J
85
861
1
2J
85
862
1J
84
841
2J
84
842
3J
84
843
4J
84
844
5J
84
845
6J
84
846
7J
84
847
REC
EPT
AC
LE
841
A
B
C
D
E
F
G
I
J
K
N
T
S7I
/O
REC
EPTACLE
851
1
2
3
4
5
6
7
8
9
10
11
12
IN
T
ERFAC
E
S
6
RO
BOT
IC
844
842
843
845
846
847
67B
539
541
521
522
G
ND
-A
852
853
854
855
856
857
858
859
860
861
862
TA
CH
1ADIFFSIGNAL
TA
CH
1BDIFFSIGNAL
TA
CH
2ADIFFSIGNAL
TA
CH
2BDIFFSIGNAL
SINGLETA
CH
INPUT
VOLTAGESENSE
MOTOR"+"
MOTOR"-"
SOLENOID+40V
DC
SOLENOIDINPUT
TA
CH
COMMON
TA
CH
+15V
DC
TRIGGER+15V
DC
TRIGGERINPUT
DU
ALPROC.INPUT
4STEPINPUT
COLDI
NC
H+15V
DC
COLDIN.FORWA
RD
COLDIN.REVERSE
GASP
UR
GEINPUT
S
HU
TDOWN+15V
DC
S
HU
TDOWN1INPUT
S
HU
TDOWN2INPUT
INPUTB
TRIGGER+15V
DC
TRIGGERINPUT
DU
ALPROC.INPUT
4STEPINPUT
COLDI
NC
H+15V
DC
COLDIN.FORWA
RD
COLDIN.REVERSE
GASP
UR
GEINPUT
S
HU
TDOWN+15V
DC
S
HU
TDOWN1INPUT
S
HU
TDOWN2INPUT
INPUTB
PO
WE
RB
D.
REC
T.
COMMON
+40V
DC
FEEDER
COMMON
+40V
DC
POWER
01/13/200
5
COMMON
+15V
DC
TA
CH
TA
CH
1ADIFF.INPUT
TA
CH
1BDIFF.INPUT
TA
CH
COMMON
TA
CH
2ADIFF.INPUT
TA
CH
2BDIFF.INPUT
SINGLETA
CH
INPUT
C
B2
33
2J
83
1J
83
4J
83
3J
83
541
539
522
521 SOLENOID+40V
DC
SOLENOIDINPUT
MOTOR"+"
MOTOR"-"
+15V
+5V
CONTROLBOA
RD
COMMON
-15V
A
RC
LINK+5V
A
RC
LINKCOMMON
RS232+5V
RS232COMMON
+24V
DC
2
+24VG
ND
894
3
5CAN_L
CAN_H
S5 DEVI
CENET
CO
NNE
CTOR
4
893
892
891
3J
50
503
504
4J
50
505
5J
50
B
506
2J
72
1J
72
3J
72
4J
72
A
RC
LINKH
A
RC
LINKL
5J
75
2J
75
1J
75
4J
75
IGBT
DR
IVE(+)
302
6J
6
1
6J
6
404
8J
6
405
1J
10A
414
418
2J
10A
N.A.
N.A.
C
B1
1J
73
2J
73
53
894
893
892
891
+24V
DC
+24VG
ND
CAN_L
CAN_H
N.A.
N.A.
N.A.
115V
230V
0V
1J
76
3J
76
830
54
D6
V
OL
T
S
EN
S
E
BD
N.A.
1J
1
2J
2
1J
2
4J
1511
N.A.
2J
47
4J
47
500
540 +40V
DC
POWER
512
67
67A
4J
9
67
3J
1
67B
R5
10
3J
4
268
1
2J
43
262
3J
43
268A
268A
262
ROBOTICVOLTAGESENSE
VOLTAGESENSESELECT(-)
VOLTAGESENSEOUTPUT
WIREFEEDERVOLTAGESENSE
VOLTAGESENSESELECT(+)
IGBT
DR
IVE(+)
V/F(+)
V/F(-)
IGBT
DR
IVE(-)
IGBT
DR
IVE(+)
V/F(+)
V/F(-)
IGBT
DR
IVE(-)
COMMON
+40V
DC
CT
CURR
ENT(-)
CT
CURR
ENT(+)
V/F(+)
V/F(-)
V/F(+)
V/F(-)
CT
CURR
ENT(-)
CT
CURR
ENT(+)
SPICOMMON
SPI+5V
+40V
+40V
+40VCOMMON
+40VCOMMON
SINGLEPHASEDETECT
(LOW=1PHASE)
+5VSPI
VOLTAGESENSE
N.A.
154
A
RC
LINKL
1J
11
2J
11
A
RC
LINKH
153
POS
NEG
HA
RMO
NI
C
FIL
TER
L1A
NEG
POS
612B
2J
82
1J
82
2J
81
1J
81
3J
81
4J
81
3J
82
4J
82
1
4J
85
1
3J
85
886
880
154
153
741
743
800
840
500
540
511
512
A
RC
LINKH
A
RC
LINKL
A
RC
LINKH
A
RC
LINKL
COMMON
+40V
DC
COMMON
+40V
DC
VOLTAGESENSE
SELECT(-)
VOLTAGESENSE
SELECT(+)
+
-
ELECTRODE
FAN
10A
7J
4
4J
42 227
POWERDOWNINTE
RU
PT POWERDOWNINTE
RU
PT
1J
4
1
1J
43 267 SPICOMMON
2J
4
6J
43 266 +15VSPI
+15VSPI
SPICOMMON
225
222
N.A.
AU
X
DRIV
ER
BD
8J
1
AD
403
9J
1
AD
406
3J
1
AD
503
4J
1
AD
506
1
0J
1
AD
301
5J
1
AD
302
2J
1
AD
222A
7J
1
AD
225A
1J
1
AD
222
6J
1
AD
225
10W
.022u
800V
2.
7
10W
.022u
800V
2.
7
10W
800V
2.
7
+
C5
2800uF
500V
POS
C
POS
C
11
13
12
14
+
C6
2800uF
500V
POS
C
16
18
+
C7
2800uF
500V
POS
C
15
17
N.A.
414
RED
418
W
HIT
E
11
F
S
12
S
F
514
RED
518
W
HIT
E
16
F
S
15
+40V
DC
+40V
DC
5J
83
6J
83
612
AUX
ILIARY
TRAN
SF
OR
ME
R
T2
4
1
33
32
10A
31
C
B2
AUXFAN
34
32A
(earlier
v
ersion)
32A
S4
115V
REC
EPTA
C
LE
(Neutr
al Bon
de
d)
(Neutr
alFloating)
G-6
NOTE: This diagram is for reference only.It may not be accurate for all machines covered by this manual.