SECTION
1
SAFETY
SIGNAL
WORDS
Read
all
safety
messages
throughout
this
manual.
Obey
all
safety
messages
to
avoid
injury.
Learn
the
meaning
of
WARNING
and
CAUTION.
Figure
1-1.
Safety
Information
SECTION
2
SPECIFICATIONS
Table
2-1.
Welding
Generator
rnodl.1
2/93
1
2
2
\
a
CAUTION
/
;
3
_______________
______________
ELECTRIC
SHOCK
can
kill
MOVING
PARTS
can
injure.
L~
I
Disconnect
input
power
betore~
~
Keep
all
panels
and
covers
closed
I
I
Do
not
touch
live
electrical
parts.
Keep
away
from
moving
parts,
I
installing
or
servicing.
when
operating.
I
5
READ
SAFETY
BLOCKS
at
start
of
6
Section
3-1
before
proceeding
7H
NOTE
~
1
Safety
Alert
Symbol
2
Signal
Word
WARNING
means
possible
death
or
serious
injury
can
happen.
CAUTION
means
possible
minor
injury
or
equipment
damage
can
happen.
3
Statement
Of
Hazard
And
Result
4
Safety
Instructions
To
Avoid
Hazard
5
Hazard
Symbol
(If
Available)
6
Safety
Banner
Read
safety
blocks
for
each
sym
bol
shown.
7
NOTE
Special
instructions
for
best
oper
ation
not
related
to
safety.
Turn
Off
switch
when
using
high
frequency.
Specification
Type
Of
Output
Rated
Weld
Output
Amperage
Range
Maximum
Open-Circuit
Voltage
Welding
Process
Description
Auxiliary
Power
Rating
Engine
Engine
Speed
(No
Load)
Fuel
Tank
Capacity
Engine
Oil
Capacity
Drive
Belt
Size
Overall
Dimensions
Weight
Options
Constant
Current/Direct
Current
(CC/DC)
90
Amperes,
25
Volts
DC
At
60%
Duty
Cycle
(See
Section
2-2)
40
To
100
A
75
Volts
DC
(See
Section
2-1)
Shielded
Metal
Arc
Welding
(SMAW);
Flux
Cored
Arc
Welding
(FCAW)
And
Gas
Tungsten
Arc
Welding
(GTAW)
Possible
With
Appropriate
Process
Options
1.2
kW,
120
Volts
DC,
10
Amperes
Kohler
CH5+
Air-Cooled,
One-Cylinder,
Four-Cycle
Gasoline
Engine
1800
rpm
Idle
Speed;
4150
rpm
Weld
And
Power
Speed
2.3
U.S.
gal
(8.7L)
22.4
oz
(0.66L)
1/2
x
.343
x
32.3
Cogged
See
Figure
3-2
Net:
101
lb
(46
kg);
Ship:
113
lb
(51
kg)
See
Rear
Cover
OM-160
518
Page
1