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Big Blue 401DXQ
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CALIFORNIA Proposition 65 Warning
TABLE OF CONTENTS
WARNING
Declaration of Conformity for European Community (CE) Products
NOTE
Appleton, WI 54914 USA
SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING
1-1. Symbol Usage
1-2. Arc Welding Hazards
ELECTRIC SHOCK can kill.
SIGNIFICANT DC VOLTAGE exists after stopping engine on inverters.
1-3. Engine Hazards
FUEL can cause fire or explosion.
STEAM AND HOT COOLANT can burn.
MOVING PARTS can cause injury.
BATTERY EXPLOSION can BLIND.
1-4. Additional Symbols For Installation, Operation, And Maintenance
FALLING UNIT can cause injury.
FLYING SPARKS can cause injury.
OVERHEATING can damage motors.
OVERUSE can cause OVERHEAT- ING.
1-5. Principal Safety Standards
1-6. EMF Information
OM-173 413 Page 5
SECTION 1 CONSIGNES DE SCURIT LIRE AVANT UTILISATION
1-1. Signification des symboles
1-2. Dangers relatifs au soudage larc
UN CHOC LECTRIQUE peut tuer.
Une tension DC importante subsiste lintrieur des onduleurs aprs avoir coup lalimentation.
1-3. Dangers existant en relation avec le moteur
LE CARBURANT MOTEUR peut pro- voquer un incendie ou une explo- sion.
LA VAPEUR ET LE LIQUIDE DE REFROIDISSEMENT CHAUD peuvent provoquer des brlures.
1-4. Dangers supplmentaires en relation avec linstallation, le fonctionnement et la maintenance
LE RAYONNEMENT HAUTE FR- QUENCE (H.F.) risque de provoquer des interfrences.
LE SOUDAGE LARC risque de provoquer des interfrences.
1-5. Principales normes de scurit
1-6. Information sur les champs lectromagntiques
SECTION 2 DEFINITIONS
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2-1. Warning Label Definitions
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DIESEL
2
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3
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2-2. Manufacturers Rating Label For CE Products
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SECTION 3 SPECIFICATIONS
3-1. Weld, Power, And Engine Specifications
3-2. Dimensions, Weights, And Operating Angles
3-3. Duty Cycle And Overheating
3-4. Volt-Ampere Curves
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SECTION 4 INSTALLATION
4-1. Installing W elding Generator
4-2. Activating The Dry Charge Battery
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4-3. Connecting The Battery
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4-4. Engine Prestart Checks
4-5. Installing Muffler Pipe
4-6. Connecting To Weld Output Terminals
4-7. Selecting Weld Cable Sizes
SECTION 5 OPERATING THE WELDING GENERATOR
5-1. Front Panel Controls
5-2. Manual Shutoff Lever
5-3. Remote A/V Control
SECTION 6 OPERATING AUXILIARY EQUIPMENT
6-1. 120 Volt And 240 Volt Duplex Receptacles
6-2. Optional Auxiliary Power Receptacles
6-3. Connecting Optional Auxiliary Power Plant
SECTION 7 MAINTENANCE & TROUBLESHOOTING
NOTE
7-1. Routine Maintenance
8 h
50 h
Notes
3000 h
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7-3. Servicing Air Cleaner
7-4. Oil And Fuel System Components
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7-5. Adjusting Engine Speed
7-6. Overload Protection
7-7. Optional Spark Arrestor Inspection And Cleaning
7-8. Troubleshooting
A. Welding
B. Auxiliary Power
C. Engine
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SECTION 9 RUN-IN PROCEDURE
9-1. Wetstacking
9-2. Run-In Procedure Using Load Bank
9-3. Run-In Procedure Using Resistance Grid
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SECTION 10 AUXILIARY POWER GUIDELINES
10-1. Selecting Equipment
OR
10-2. Grounding Generator To Truck Or Trailer Frame
10-3. Grounding When Supplying Building Systems
10-4. How Much Power Does Equipment Require?
10-5. Approximate Power Requirements For Industrial Motors
10-6. Approximate Power Requirements For Farm/Home Equipment
10-7. Approximate Power Requirements For Contractor Equipment
10-8. Power Required To Start Motor
10-9. How Much Power Can Generator Supply?
10-10.Typical Connections To Supply Standby Power
10-11. Selecting Extension Cord (Use Shortest Cord Possible)
SECTION 11 PARTS LIST
Figure 11-1. Main Assembly
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Figure 11-3. Panel, Front w/Components
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Warranty Questions?
Call 1-800-4-A-MILLER for your local Miller distributor.
Effective January 1, 2000 (Equipment with a serial number preface of LA or newer)
Please complete and retain with your personal records.
For Service
Always provide Model Name and Serial/Style Number.
Owners Record
