CS-TE9DKE CU-TE9DKE / CS-TE12DKE CU-TE12DKE

12.4. INSTALLATION, TRANSFERRING, SERVICING

12.4.1.Inspecting Gas Leaks with a Vacuum Pump for New Installations (Using New Refrigerant Piping)

1.From the viewpoint of protecting the global environment, please do not release refrigerant into the atmosphere.

a.Connect the projecting side (pin-pushing side) of the charging hose for the manifold gauge to the service port of the 3-way valve. (1)

b.Fully open the handle Lo of the manifold gauge and run the vacuum pump. (2) (If the needle of the low-pressure gauge instantly reaches vacuum, re-check step a).)

c.Continue the vacuum process for at least 15 minutes, then check to make sure the low-pressure gauge has reached -0.1 MPa (-76 cmHg). Once the vacuum process has finished, fully close the handle Lo of the manifold gauge and stop the vacuum pump operation, then remove the charging hose that is connected to the vacuum pump adaptor. (Leave the unit in that condition for 1-2 minutes, and make sure that the needle of the manifold gauge does not return.) (2) and (3)

d.Turn the valve stem of the 2-way valve 90° counter-clockwise to open it, then, after 10 seconds, close it and inspect for a gas leak (4)

e.Remove the charging hose from the 3-way valve service port, then open both the 2-way valve and 3-way valve. (1) (4) (Turn the valve stem in the counter-clockwise direction until it gently makes contact. Do not turn it forcefully).

f.Tighten the service port cap with a torque wrench (18 N.m (1.8 kgf.m)). (5) Then tighten the 2-way valve and 3-way valve caps with a torque wrench (42 N.m (4.2 kgf.m)) or (55 N.m (5.5 kgf.m)). (6)

g.After attaching each of the caps, inspect for a gas leak around the cap area. (5) (6)

Precautions

••Be sure to read the instructions for the vacuum pump, vacuum pump adaptor and manifold gauge prior to use, and follow the instructions carefully.

••Make sure that the vacuum pump is filled with oil up to the designated line on the oil gauge.

••The gas pressure back flow prevention valve on the charging hose is generally open during use. When you are removing the charging hose from the service port, it will come off more easily if you close this valve.

Fig. 12 Vacuum pump air purging configuration

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