Section 2: Assembly

STEP 2: Attach Handlebar

1. Attach the two legs of the handlebar

K

support (A, Fig. 2-2) loosely to the inner

 

sides of the tiller frame using two 3/8"-16

 

x 3/4" hex hd. screws (B), 3/8" flat

 

washers (C) and 3/8"-16 hex locknuts (D).

 

2.Using the middle holes in the handlebar support brackets (E and F, Fig. 2-2), loosely attach the support brackets to the

handlebar support (A) using two 5/16"-18

 

 

 

 

x 1-1/2" curved hd. screws (G), 5/16" split

 

 

 

 

lockwashers (H) and 5/16"-18 hex nuts (I).

 

 

 

 

NOTE: If a support bracket will not move,

 

 

 

 

loosen attaching screw (J) and nut.

G

 

I

H

3. Attach the handlebar assembly (K) to

 

 

 

A

 

 

 

the handlebar support (A) using four

 

 

 

 

5/16"-18 x 1-1/2" curved hd. screws (G),

 

 

 

 

5/16" split lockwashers (H) and 5/16"-18

 

I

H

 

hex nuts (I). Tighten the four screws

 

 

 

 

G

securely.

 

 

 

4. Tighten all handlebar mounting

 

 

 

E

hardware securely.

 

 

 

 

 

 

 

 

F

 

 

G

STEP 3: Move Tiller Off Shipping Platform

To move the tiller without the engine running, put the wheels in their FREEWHEEL position, as described below.

1.Use a sturdy block to raise one wheel off the ground.

2.Remove the hairpin cotter (L, Fig. 2-3) and wheel drive pin (M). Slide the wheel inward on the wheel shaft (N). Reinstall the wheel drive pin and hairpin cotter through the wheel shaft only (not through the wheel hub). Repeat with the other wheel.

3.Using the handlebar as a lever, roll the tiller to a flat area.

IMPORTANT: Before starting the engine, the wheels must be placed in their WHEEL DRIVE position (pins through wheel hubs and wheel shaft). This procedure is described in “Wheel Drive Pins” in Section 3.

J

H I

B

C

D

Fig. 2-2: Attach handlebar. (Model 12190 is shown.)

M

N

L

Fig. 2-3: Wheel in FREEWHEELING position (wheel drive pin through wheel shaft only).

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Troy-Bilt 12214 - 5.5HP, 12190-3HP owner manual Attach Handlebar, Move Tiller Off Shipping Platform