Service

Blade Care

WARNING: When removing the cutting blade for sharpening or replacement, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade.

Periodically inspect the blade adapter for cracks, especially if you strike a foreign object. Replace when necessary. Follow the steps below for blade service.

1.Disconnect spark plug boot from spark plug. Turn mower on its side making sure that the air filter and the carburetor are facing up.

2.Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft. See Fig. 7-1.

3.Remove blade and adapter from the crankshaft. See Fig. 7-1.

Blade

Blade

Adapter

Blade Bell

Bolt

Support

Figure 7-1

IMPORTANT: When removing these items, a wave washer may also come off with the adapter. Be sure to include this washer when reassembling the blade adapter. Failure to do so will result in the unit not being able to change speeds.

4.Remove blade from the adapter for testing balance. Balance the blade on a round shaft screwdriver to check. Remove metal from the heavy side until it balances evenly. When sharpening the blade, follow the original angle of grind. Grind each cutting edge equally to keep the blade balanced.

WARNING: An unbalanced blade will cause excessive vibration when rotating at high speeds. It may cause damage to mower and could break causing personal injury.

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5.Lubricate the engine crankshaft and the inner surface of the blade adapter with light oil. Slide the blade adapter (and wave washer, if applicable) onto the engine crankshaft. Place the blade on the adapter such that the side of the blade marked “Bottom” (or with part number) faces the ground when the mower is in the operating position. Make sure that the blade is aligned and seated on the blade adapter flanges.

6.Place blade bell support on the blade. Align notches on the blade bell support with small holes in blade.

7.Replace hex bolt and tighten hex bolt to torque: 450 in. lbs. min., 600 in. lbs. max.

To ensure safe operation of your mower, periodically check the blade bolt for correct torque.

Belt Care

NOTE: Several components must be removed in order to change the mower’s belt. See an authorized Troy-Bilt Service Dealer to have your belt replaced.

Replacing Battery

WARNING: Batteries contain sulfuric acid which may cause burns. Do not short circuit or mutilate batteries in any way. Do not put batteries in fire as these may burst or release toxic materials.

1.Remove the ignition key.

2.Remove the three screws securing battery harness assembly to the speed control housing and place them to the side.

3.Carefully remove the harness assembly from the speed control housing. See Fig. 7-2.

Slot

Tab

Figure 7-2

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