Maintenance Instructions

ADJUSTMENTS

IMPORTANT: The solenoid linkage should be checked and adjusted any time the solenoid is removed and replaced (either reinstalling an existing solenoid or installing a new replacement).

Check and adjust the solenoid linkage as follows:

1.Manually pull the fuel valve open and check the gap between the control arm on the injector pump and the stop. The required gap is approx- imately 1/16 in. (1.6 mm).

Fuel Valve Control Arm

in Open (Run) Position

1/16 in. (1.6 mm) Gap

Solenoid Linkage

 

Control Valve

Rod and Jam Nut

 

Stop

 

 

 

Fuel Valve Solenoid Linkage Adjustment

(shown with air intake hose removed for clarity)

2.If the gap is incorrect, adjust the linkage by loosening the jam nut at the solenoid, remov- ing the cotter pin and washer from the connec- tion to the fuel valve control arm, and screwing the linkage rod in or out of the solenoid as re- quired.

3.After adjusting the linkage for the proper gap, turn the ignition key ON, and check the gap by operating the solenoid.

GHS “Full” Signal Horn with Grass-Pak®Switch

If the GHS “full” signal horn is not sounding when the catcher is full, the following troubleshooting instructions apply:

Troubleshooting (When Horn Fails to Operate)

1.Check the horn.

a.Disconnect the two wires from the Grass- Pak® switch electric connector plug and make a jumper wire connection between these wires (bypassing switch).

b.Turn the ignition switch ON and move the blade clutch to the ENGAGED position (engine not running) to make the horn sound.

c.If the horn does not sound, the horn is bad and needs to be replaced.

d.If the horn does sound, proceed to step 2.

2.Check the Grass-Pak®switch.

a.Reconnect the wires to the Grass-Pak®switch electric connector plug.

b.Turn the ignition switch ON and move the blade clutch to the ENGAGED position (engine not running).

c.Open the catcher back door and trigger the Grass-Pak®vane by hand as it oscillates.

d.The horn should sound as the switch is moved in both directions. If the horn does not sound, the switch is bad and needs to be replaced.

WARNING

DO NOT test the Grass-Pak®switch with the engine running. Projectiles CAN be thrown out of the grass delivery spout and CAN cause serious injury to bystanders or property damage.

Grass-Pak®

Vane Switch

Checking the Grass-Pak®Switch

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