Watlow Electric SERIES 1500 user manual

ADJUST

ACTUAL

User's Manual

Series 1500

Watlow Controls, Inc: 1241 Bundy Blvd., Winona, MN 55987 507/454-5300, Fax: 507/452-4507

W150-MA30-9043

October, 1990

Supersedes:

W150-MA20-8843

Ramping and Profiling

Microprocessor-Based

Control

$10.00

Made in the U.S.A.

Contents

Main Series 1500 How to Use the Manual 2 blf1090 Use The Manual This manual will make your job easier. Notes Contents Chapter 1 Starting Out with the Watlow Series 1500 "Read Me First." Packing List How to Open the 1500 How to Set the DIP Switches Quick Wire 230VAC 115VAC Page Overview of the Three Operating Modes Series 1500: Four Mode Types OR Series 1500: Three Mode Types 10 How to Read the Displays and Use the Keys Page Overview of the Mode Software Monitor Data Mode (MNTR DATA): Change Data Mode (CHG DATA): Three Step Types for Entering Program Data Change Parameter Mode (CHG PARA) For Entering System-Wide Parameters Chapter 2 Learning the Series 1500 A Sample Program in Action The Series 1500 Wonderful-Apple-Pie Sample Program Sample Program Chart Setting Event Outputs Understanding the Modes of Operation Temp/ %RH Temp/ %RH Before You Begin Clear Memory, Set DIP Switches Set the Recycle Option Begin Entering Data Programming Step 1 Programming Step 2 Event #1 is represented on the right and Event #4 is on the left. Programming Steps 3 through 6 I Programming Step 8 #3,4,5, Table #3,4,5 f? Helpful Hints Halt Conditions 2. Ramping Conditions 3. Wait Step A. 6. Interactive Changing of Set Points and Events Chapter 3 How to Install and Wire the 1500 Also, be sure to look at the noise reduction guidelines before making your panel cutout. Sensor Installation Guidelines Temp-RH Temp-Temp Wiring Practices for Preventing Noise Noise Sources How to Decrease Noise Sensitivity c. Input Power Wiring Microprocessors are in a way like trout Definitions The Dos and Don'ts of Clean Input Power How to Check for Ground Loops Noise Suppression Devices Available from Watlow Line Load Line Filtering Configurations for Controls C.M. Line Filter L2 Line Load h Pre-Installation Information Page Installation Procedure If you have a Series 1500 with data communications: Electrical Connections and Wiring ! k SIGNAL CONDITIONER RTD Version Ch-2 Input SIGNAL CONDITIONER T/C Version ! Temp & RH Control Output, Power Supply Input, 0.5 Amp Solid State Relay NOTE: 13 14 15 16 17 18 19 20 21 22 23 24 Remote Hold Input Event Input Digital Common Event Input/Output, Open Collector Temp & RH Control Output, Power Supply Input, Open Collector Power Supply Input, Temp & RH Control Output k 115VAC 230VAC RTD T/C To Disable Channel 2 RS-422A n Signal Common Transmit (Data Out) Serial Port Grou RS-423A (RS-232C) Rec + Rec - Programming Chapter 4 Technical Reference How to Program the Series 1500 Select the Proper DIP Switch Settings Programming CHG DATA Recycle Option Programming the Change Data Mode (CHG DATA) = I entry mode. ) Technical Reference wiIl continue to desired sequence (Set Point) Jump Loop Step Technical Reference WT (Wait) Step Programming NX (Next Step) Programming Altering a Program L have the 1 m Software Guarded Access GA (Guarded Access) Programming ! Guarded Access Alarms Alarm Options - Event Alarm Output Option Alarm Display and Clearing Codes Event Outputs Event Input Remote Hold Input Analog Retransmit Outputs RTD Units F T using Ch Pmpt Low Your Default G 1H program you use. Program Series 1500 DIP Switch Settings . Function Setting OFF RTD Series 1500 Parameter Ranges Parameter Page Programming Chart Tuning 0 i? Recommended Tuning Reference How to Make the 1500 a Simple ON/OFF Control Technical Reference Manual Tuning the input from to 1 .OO min. Then raise set point by RS to Run and Halt A Program How to Run a Program How to Halt a Program How to Restart a Program Remote Hold Input Data Communications, Commands and Syntax Communication Parameters RS422A XON/XOFF will also work with the We also use Command Rules NAK or ACK information Command Words Command Words and Syntax for all parameters 010=2 000=0 001=1 0010=2 STP? -- Blank Step Step# STP Jump Loop Step - . . . . . * Manual TIM? LIM? LOC? LIM LOC GAI? Dual PID: GA2? GA2 STS? STS ALM? Ld, ERR? NXS -- Where To Go From Here Data Communication Error Codes Bad Sensor Indication and Troubleshooting Bad Sensor Indication Troubleshooting Field Calibration Procedure RTD Calibration Equipment Needed Wiring Calibration Field Calibration Field Calibration d Calibratio n Equipment Needed Wiring Field Calibration Procedure Thermocouple Calibration bration Calibration Page Specifications General Features -73 to %RH ranges (on Operating 3 barrier thru Series = Auxilliary & Technical Service If Something Goes Wrong Name and at If, Shipping Claims Watlow Winona, Inc. Series Glossary that inhibits automatic reset action outside of the proportional Page Overshoot its : variable: Page U V J w Series 1500 Quick Reference Prompt Key Change Data Mode (CHG DATA) Monitor Data Mode (MNTR DATA) Change Parameter Mode (CHG PARA)