ELECTRICAL SYSTEM.................................................................................

3-37

CHECKING AND CHARGING THE BATTERY.......................................

3-37

CHECKING THE FUSES.........................................................................

3-44

CHAPTER 4

ENGINE

ENGINE ...........................................................................................................

4-1

EXHAUST PIPE/MUFFLER, BREATHER HOSE AND LEADS ................

4-1

ENGINE MOUNTING BOLTS ...................................................................

4-2

REMOVING THE ENGINE ........................................................................

4-3

INSTALLING THE ENGINE.......................................................................

4-3

CYLINDER HEAD............................................................................................

4-4

REMOVING THE CYLINDER HEAD.........................................................

4-6

CHECKING THE CAMSHAFT SPROCKET..............................................

4-7

CHECKING THE CYL. HEAD COVER ASSY............................................

4-7

CHECKING THE TIMING CHAIN GUIDES...............................................

4-7

CHECKING THE TIMING CHAIN TENSIONER ASSEMBLY ...................

4-7

CHECKING THE CYLINDER HEAD .........................................................

4-8

INSTALLING THE CYLINDER HEAD .......................................................

4-9

CAMSHAFT, ROCKER ARMS AND VALVES..............................................

4-11

REMOVING THE ROCKER ARMS AND CAMSHAFT............................

4-12

REMOVING THE VALVES AND VALVE SPRINGS ...............................

4-12

CHECKING THE CAMSHAFT.................................................................

4-13

CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS ........

4-13

CHECKING THE VALVES AND VALVE SPRINGS ................................

4-15

INSTALLING THE VALVES AND VALVE SPRINGS ..............................

4-19

INSTALLING THE CAMSHAFT AND ROCKER ARMS ..........................

4-20

CYLINDER AND PISTON..............................................................................

4-21

REMOVING THE PISTON ......................................................................

4-22

CHECKING THE CYLINDER AND PISTON ...........................................

4-22

CHECKING THE PISTON RINGS...........................................................

4-24

CHECKING THE PISTON PIN ................................................................

4-25

INSTALLING THE PISTON .....................................................................

4-26

INSTALLING THE CYLINDER ................................................................

4-27

C.D.I. MAGNETO...........................................................................................

4-28

REMOVING THE C.D.I. MAGNETO ROTOR .........................................

4-29

CHECKING THE PICKUP COIL/STATOR ASSEMBLY..........................

4-29

INSTALLING STATOR COIL ASSEMBLY ............................................

4-30

INSTALLING THE C.D.I. MAGNETO ROTOR ........................................

4-30