Inspection, Reassembly, Maintenance | Alamo 803350C instruction

Image 156

Alamo 803350C manual Inspection, Reassembly, Maintenance

Contents

VERSA PRO FLAIL MOWER1502 E. Walnut Seguin, Texas 78155 Email: parts@alamo-industrial.com To the Owner/Operator/Dealer Page one 1 AEM Mower Safety Practices Video Alamo Industrial Division is willing to provide TABLE OF CONTENTS SAFETY SECTIONASSEMBLY SECTION INTRODUCTION SECTION MAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page SAFETY SECTION Safety Section SAFETY SAFETYGeneral Safety Instructions and Practices Operator Safety Instructions and Practices “Wait a minute...Save a life!” SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY Transporting Safety Instructions and Practices SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY Concluding Safety Instructions and Practices SEE YOUR ALAMO DEALER Decal Location ITEM PART NOTYPE DESCRIPTION Decal Description P/N DANGER! Keep Away - Rotating Blades P/N P/N DANGER! Crushing and Pinch Points P/N Red Relector Tape P/N Yellow Relector Tape P/N Cutting Height Adjustment Chart P/N IMPORTANT - Use ALAMO Genuine Flail Parts 8 Hour Lubrication Chart ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/N NAME LOGO - Alamo Industrial P/N NAME - VERSA PRO INFORMATION - 8 Hour Lubrication Chart P/N PELIGRO! Spanish Translation for Driveline Safety SAFETY Federal Laws and Regulations Employer-EmployeeOperator RegulationsEmployer Responsibilities Child Labor Under 16 Years of AgePage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page INTRODUCTION SECTION Introduction Section INTRODUCTION INTRODUCTION INTRODUCTION Attention Owner/Operator ASSEMBLY SECTION Assembly Section ASSEMBLY ASSEMBLYTRACTOR PREPARATION MAINFRAME TO ATTACHMENT FRAME ASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLY CENTER & WING MOWER ASSEMBLY DRIVELINE ATTACHMENT WING MOWER ATTACHMENT LIFT FRAME TO MOWER ELECTRICAL CONNECTION AT TRACTOR ELECTRICAL CONNECTION AT MOWER CENTER MOWER ASSEMBLY FL-0108 1. Attach outboard bearing plate to cutterhousing ASM-FL-0052 INSTALLATION OF CENTER MOWER ASM-FL-0111 HYDRAULIC CONNECTIONS HOSE CONNECTION AT TRACTOR HYDRAULIC CONNECTIONS TO CYLINDER HYDRAULIC CONNECTIONS TO FILTERHYDRAULIC CONNECTIONS TO PUMP HYDRAULIC CONNECTION MOTORS Left Wing Hydraulic MotorRight Wing Hydraulic Motor HYDRAULIC FINAL CHECKKNIVES OPERATION SECTION Operation Section OPERATION OPERATIONALAMO INDUSTRIAL VERSA PRO FLAIL OPERATION INSTRUCTIONS FRONT MOWER SPECIFICATIONS 1. OPERATOR REQUIREMENTS PERSONAL PROTECTIVE EQUIPMENT PPE 1.2 Tractor Safety Devices 1.1 ROPS and Seat BeltTractor Requirements and Capabilities 1.3 Tractor Horsepower 1.5 Front End Weight1.6 Power Take Off PTO 1.4 Tractor Hydraulics 2. GETTING ON AND OFF THE TRACTOR 2.1 Boarding the Tractor2.2 Dismounting the Tractor 3. STARTING THE TRACTOR 4. SETTING THE MOWER Roller Height Adjustment Leveling Deck 5. DRIVELINE ATTACHMENT 5.1 Driveline Length Check “Bottoming Out” Check Procedure” Engagement Check Procedure 6. PRE-OPERATIONINSPECTION AND SERVICE 6.1 Mower Pre-OperationInspection/Service 6.2 Tractor Pre-OperationInspection/Service OPERATION •Inspect the condition of the drive belts •Check the condition of the flail unit hinge pins Flail-WingMower PRE-OPERATIONInspection DO NOT OPERATE an UNSAFE TRACTOR or MOWER Tractor PRE-OPERATIONInspection 7. DRIVING THE TRACTOR AND IMPLEMENT 7.1 Starting the Tractor 7.2 Brake and Differential Lock Setting 7.3 Operating the Mower WingTransport Position Operating Position 7.4 Driving the Tractor and Implement 7.5 Crossing Ditches and Steep InclinesOPS-F-0049 OPS-F-0050 8. OPERATING THE TRACTOR AND IMPLEMENT 8.1 Foreign Debris Hazard 8.2 Bystander/Passersby Precautions 8.3 Engaging the Power to Take Off PTO 9. Operating the Mower 8.4 PTO RPM and Ground Speed OPERATION 10. DISCONNECTING THE MOWER FROM THE TRACTOR 9.1 Shutting Down the Implement OPS-F-0056 11. MOWER STORAGE 12. TRANSPORTING THE TRACTOR AND IMPLEMENT OPERATION 12.1 Transporting on Public Roadways OPERATION 12.2 Hauling the Tractor and Implement 13. TROUBLESHOOTING GUIDE TROUBLEPOSSIBLE CAUSE POSSIBLE REMEDY TROUBLESHOOTING GUIDE Cont’d OPERATION MAINTENANCE SECTION Maintenance Section MAINTENANCE MAINTENANCEDAILY CHECKS LUBRICATION INFORMATION CHANGING HYDRAULIC SYSTEM FILTER CHANGING HYDRAULIC SYSTEM FILTER Cont’d 6.Install the new filter ADJUSTING CUTTING HEIGHT GENERALREPLACING CUTTER UNIT DRIVE BELTS Image Mnt-FL-0020 ROLLER BEARING REPLACEMENT CUTTERSHAFT BEARING REPLACEMENT OUTBOARD BEARING. Mnt-FL-0021 CUTTERSHAFT BEARING REPLACEMENT Cont’d INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058 CUTTERSHAFT REPLACEMENT Changing to Forward or Reverse RotationReplacing Cutter Unit Knives WING MOWER INITIAL START-UPPROCEDURES HYDRAULICSHYDRAULIC PUMPS GENERAL REPLACING HYDRAULIC PUMPS Replacing Outer PumpReplacing Inner Pump RESERVOIR SOLENOID CONTROL VALVEMnt-FL-0080 DISASSEMBLY SOLENOID CONTROL VALVE Cont’dCHECKING SOLENOID VALVE REASSEMBLY INSPECTION HYDRAULIC MOTOR 1.Wash all parts thoroughly in a suitable solvent DISASSEMBLY OF LIFT CYLINDER LIFT CYLINDERS EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT TO CLEAN AND INSPECTTO ADJUST TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH TO REPLACE SHIELDS SLIP CLUTCH PRECAUTIONS TO TEST FOR FROZEN CLUTCHES MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE Cylinder Rod Maintenance VERSA PRO TANK FILLING INSTRUCTIONS STORAGE PROPER TORQUE FOR FASTENERSPage ALAMO-INDUSTRIAL ALAMO INDUSTRIALLIMITED WARRANTY TO THE OWNER/OPERATOR/DEALER Keep children away from danger all day, every dayguards in place VERSA PRO - SOM 3/09 P/N 803350CPrinted in USA