Inspection Prior to Start Up, Start Up Procedure

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Contents

Operators Guide TR200 Vertical Bypass/Non Bypass PanelBAS-SVX49A-EN August Safety Safety GuidelinesEQUIPMENT HAZARD UNINTENDED START Contents 2 Pre-installation3 Installation 1 Introduction 6 Electronically Controlled Bypass ECB Operation 4 Start Up5 Electromechanical Bypass EMB2 Operation 7 Start Up Troubleshooting 8 Appendix Contents BAS-SVX49A-EN 1 Introduction 1.1.1 Purpose of the Manual1.1.2 Overview 1.1.3 Typical Bypass Operation 1.3 Bypass Options 1.3.1 Common Run/Stop with Bypass1.3.2 Automatic Bypass 1.3.3 Run Permissive in Bypass 1.4 Bypass Platform Configurations 1.5 Switch Mode Power Supply1.5.1 Control Transformer 1.6 Disconnects 1.6.1 Main Disconnect 1.6.2 Mode Selector Switch Introduction 1.6.3 Panel Configurations Table 1.3 Tier Definitions and FeaturesIntroduction Non bypass 1.7Power Component Functions 1.7.1 Power Fusing 1.6.4 Panel Voltage and Frame RatingsMain fusing Drive fusing 2 Pre-installation 2.1.2 Pre-installationCheck2.1.3 Installation Site Check 2.1.1 Receiving Inspection 2.2Harsh Environments 2.2.1 Airborne Liquids2.2.2 Airborne Solids 2.2.3 Corrosive Chemicals 3 Installation 3.1.1 Tools Required3.1.2 Drive Fuses Installation Installation 230 V AC460 V AC 600 V AC 3.2Mechanical Installation 3.2.1 Lifting 3.2.4 Shipping Weights3.1.3 Internal Main Panel Fuses 3.2.3 Forklift 3.3 Cooling InstallationFigure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting Method 3.4 Electrical Installation Proper Field Wiring and Grounding RequiredHazardous Voltage INDUCED VOLTAGE BAS-SVX49A-EN InstallationFigure 3.4 Power Connections Table 3.8 Reference Designator Definitions InstallationFigure 3.5 P2 Bypass Mechanical Layout Diagram Installation BAS-SVX49A-EN BAS-SVX49A-EN InstallationFigure 3.7 P3 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation3-10 Installation Figure 3.9 P4 Bypass Mechanical Layout DiagramBAS-SVX49A-EN 3-11 BAS-SVX49A-EN Installation3-12 Installation Figure 3.11 P5 Bypass Mechanical Layout DiagramBAS-SVX49A-EN 3-13 BAS-SVX49A-EN Installation3-14 3.4.2 Wire and Cable Access InstallationHazardous Voltage IMPORTANT NOTE Installation Figure 3.15 P2 Panel Figure 3.16 P3 Panel3-16 BAS-SVX49A-EN Installation Figure 3.17 P4 PanelBAS-SVX49A-EN 3-17 Installation Figure 3.18 P5 Panel3-18 BAS-SVX49A-EN 3.4.3 Wire Size Installation Installation 3.4.4 Wire Type Rating3.4.5 Terminal Tightening Torques Installation Non BypassBypass HP KW Installation Ground Wire230 V AC Non Bypass Installation Ground Wire460 VAC Output Installation Ground Wire600 VAC Non Bypass 3.4.7 Motor Wiring 3.4.6 Input Line ConnectionInstallation Hazardous Voltage 3.4.9 Control Wiring 3.4.8 Grounding EarthingInstallation Field Wiring Programming 3.4.10Serial Communication Bus ConnectionInstallation 3.4.11 Drive Control Terminals Installation Start Up 4 Start UpHAZARDOUS VOLTAGE 4.1.2 Start Up Procedure 4.1.1 Inspection Prior to Start UpHAZARDOUS VOLTAGE Start Up MOTOR START Start Up Start Up BAS-SVX49A-EN 5 Electromechanical Bypass EMB2 Operation Electromechanical Bypass EMB2 Operation Electromechanical Bypass E BAS-SVX49A-EN 5.1.2 EMB2 Auto Bypass 5.1.3 EMB2 Common Run/StopAuto Bypass Function Setup Common Run/Stop Setup 5.1.4 EMB2 Run Permissive 5.1.5 EMB2 OverloadMOTOR DAMAGE Run Permissive Function Setup 5.1.6 EMB2 Safety Interlock 5.1.8 EMB2 Fault Reporting5.1.7 EMB2 Fire Mode Safety Interlock Function Setup 5.1.9 EMB2 Switches Fault Reporting Function SetupMode selector switch Electromechanical Bypass E 6.1.1 Overview 6 Electronically Controlled Bypass ECB Operation6.1Electronically Controlled Bypass ECB Operation Electronically Controlled B 6.1.2 ECB Control Card1 2 3 4 Electronically Controlled Bypass ECB Opera- tion Figure 6.2 ECB Control Card Terminal ConnectionsBAS-SVX49A-EN Electronically Controlled B Input ConnTerm Function 6.1.3 ECB Drive or Bypass Selection 130BX238.10 Electronically Controlled BBAS-SVX49A-EN 6.1.4 ECB Programming 6.1.5 ECB Hand/OFF/Auto 6.1.6 ECB Mode of OperationElectronically Controlled B General Information Mode of Operation Select Par. NoSelection Function 6.1.7 Bypass Status Word Bit Examples 6.1.8 ECB Auto BypassAuto Bypass Function Setup Electronically Controlled B 6.1.9 ECB Run Permissive 6.1.10 ECB OverloadRun Permissive Function Setup Disable Run Permissive 6.1.11 ECB Safety Interlock 6.1.12 ECB Common Run/StopSafety Interlock Function Setup Overload Function Setup 6.1.14 ECB Fault Reporting 6.1.13 ECB Advanced Fire ModeFire Mode Function Setup Fault Reporting Function Setup BAS-SVX49A-EN Electronically Controlled B6-14 7 Start Up Troubleshooting 7.1.1 Option Panel Alarm and WarningsStart Up Troubleshooting Code Start Up Troubleshooting SymptomSolution Table 7.3 Fault Table Symptom SolutionPossible cause Test Start Up Troubleshooting SymptomSolution Possible cause 8 Appendix 8.1.1 DimensionsP2 BYPASS P3 BYPASS Figure 8.1 P2 Bypass 8.1.2 Mechanical DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.2 P2 Non-bypass Figure 8.3 P3 P4 P5 Bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.4 P3 P4 P5 Non-bypass Figure 8.5 EMB2 with Control Relay, Part 8.1.3 Typical Wiring DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.6 EMB2 with Control Relay, Part BAS-SVX49A-EN AppendixFigure 8.7 EMB2, Part Figure 8.8 EMB2, Part AppendixBAS-SVX49A-EN Appendix Figure 8.9 ECB, Part8-10 BAS-SVX49A-EN Appendix Figure 8.10 ECB, PartBAS-SVX49A-EN 8-11 Appendix Figure 8.11 ECB with Control Relays, Part8-12 BAS-SVX49A-EN Appendix Figure 8.12 ECB with Control Relays, PartBAS-SVX49A-EN 8-13 Appendix Figure 8.13 Non-bypass8-14 BAS-SVX49A-ENPage MG14D122 *MG14D122 177R0253

Trane TR200 specifications Inspection Prior to Start Up, Start Up Procedure, Hazardous Voltage

Models: TR200 Vertical Bypass/Non Bypass Panel