Poulan 532 40 36-87 manual Troubleshooting Points, Problem Cause Correction

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TROUBLESHOOTING POINTS

 

 

 

 

 

 

 

PROBLEM

CAUSE

CORRECTION

 

 

 

 

 

 

 

 

Will not start

1.

Out of fuel.

1.

Fill fuel tank.

 

 

 

2.

Engine not “CHOKED” properly.

2.

See “TO START ENGINE” in Operation section.

 

 

 

3.

Engine flooded.

3.

Wait several minutes before attempting to start.

 

 

 

4.

Bad spark plug.

4.

Replace spark plug.

 

 

 

5.

Dirty air filter.

5.

Clean/replace air filter.

 

 

 

6.

Dirty fuel filter.

6.

Replace fuel filter.

 

 

 

7.

Water in fuel.

7.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

 

 

gasoline and replace fuel filter.

 

 

 

8.

Loose or damaged wiring.

8.

Check all wiring.

 

 

 

9.

Carburetor out of adjustment.

9.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

 

 

section.

 

 

 

10.

Engine valves out of adjustment.

10.

Contact an authorized service center/department.

 

 

 

 

 

 

 

 

Hard to start

1.

Dirty air filter.

1.

Clean/replace air filter.

 

 

 

2.

Bad spark plug.

2.

Replace spark plug.

 

 

 

3.

Weak or dead battery.

3.

Recharge or replace battery.

 

 

 

4.

Dirty fuel filter.

4.

Replace fuel filter.

 

 

 

5.

Stale or dirty fuel.

5.

Empty fuel tank and refill tank with fresh, clean gasoline.

 

 

 

6.

Loose or damaged wiring.

6.

Check all wiring.

 

 

 

7.

Carburetor out of adjustment.

7.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

 

 

section.

 

 

 

8.

Engine valves out of adjustment.

8.

Contact an authorized service center/department.

 

 

 

 

 

 

 

 

Engine will not turn over

1.

Brake pedal not depressed.

1.

Depress brake pedal.

 

 

 

2.

Attachment clutch is engaged.

2.

Disengage attachment clutch.

 

 

 

3.

Weak or dead battery.

3.

Recharge or replace battery.

 

 

 

4.

Blown fuse.

4.

Replace fuse.

 

 

 

5.

Corroded battery terminals.

5.

Clean battery terminals.

 

 

 

6.

Loose or damaged wiring.

6.

Check all wiring.

 

 

 

7.

Faulty ignition switch.

7.

Check/replace ignition switch.

 

 

 

8.

Faulty solenoid or starter.

8.

Check/replace solenoid or starter.

 

 

 

9.

Faulty operator presence switch(es).

9.

Contact an authorized service center/department.

 

 

 

 

 

 

 

 

Engine clicks but will not

1.

Weak or dead battery.

1.

Recharge or replace battery.

 

start

2.

Corroded battery terminals.

2.

Clean battery terminals.

 

 

 

3.

Loose or damaged wiring.

3.

Check all wiring.

 

 

 

4.

Faulty solenoid or starter.

4.

Check/replace solenoid or starter.

 

 

 

 

 

 

 

 

Loss of power

1.

Cutting too much grass/too fast.

1.

Raise cutting height/reduce speed.

 

 

 

2.

Throttle in “CHOKE” position.

2.

Adjust throttle control.

 

 

 

3.

Build-up of grass, leaves and trash under mower.

3.

Clean underside of mower housing.

 

 

 

4.

Dirty air filter.

4.

Clean/replace air filter.

 

 

 

5.

Low oil level/dirty oil.

5.

Check oil level/change oil.

 

 

 

6.

Faulty spark plug.

6.

Clean and regap or change spark plug.

 

 

 

7.

Dirty fuel filter.

7.

Replace fuel filter.

 

 

 

8.

Stale or dirty fuel.

8.

Empty fuel tank and refill tank with fresh, clean gasoline.

 

 

 

9.

Water in fuel.

9.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

 

 

gasoline and replace fuel filter.

 

 

 

10.

Spark plug wire loose.

10.

Connect and tighten spark plug wire.

 

 

 

11.

Dirty engine air screen/fins.

11.

Clean engine air screen/fins.

 

 

 

12.

Dirty/clogged muffler.

12.

Clean/replace muffler.

 

 

 

13.

Loose or damaged wiring.

13.

Check all wiring.

 

 

 

14.

Carburetor out of adjustment.

14.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

 

 

section.

 

 

 

15.

Engine valves out of adjustment.

15.

Contact an authorized service center/department.

 

 

 

 

 

 

 

 

Excessive vibration

1.

Worn, bent or loose blade.

1.

Replace blade. Tighten blade bolt.

 

 

 

2.

Bent blade mandrel.

2.

Replace blade mandrel.

 

 

 

3.

Loose/damaged part(s).

3.

Tighten loose part(s). Replace damaged parts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

Image 26
Contents PP21H42 General Operation Safety RulesSafe Operation Practices for Ride-On Mowers II. Slope OperationIII. Children ServiceGeneral Service IV. TowingTable of Contents Seat Unassembled PartsSteering Wheel Slope SheetTo Remove Tractor from Carton AssemblyTools Required for Assembly Before Removing Tractor from SkidConnect Battery See Fig Assemble Gauge Wheels to Mower Deck See FigCheck for Proper Position of ALL Belts Check Tire PressureCheck Deck Levelness Check Brake SystemOperation Know Your Tractor Stopping See Fig HOW to USE Your TractorTo SET Parking Brake See Fig To Move Forward and Backward To USE Cruise ControlReverse Operation System ROS See Fig Service REMINDER/HOUR MeterUsing the Reverse Operation System To Operate on HillsADD Gasoline Before Starting the EngineCheck Engine OIL Level To Start Engine See FigMowing Tips Maintenance Lubrication ChartBlade Removal See Fig BatteryTractor Engine Cleaning To Level Mower Housing Service and AdjustmentsTo Install Mower See Fig To Remove Mower See FigMandrel Lift Link Adjustment NUTTo Replace Mower Blade Drive Belt See Fig SuspensionTo Check and Adjust Brake See Fig To Replace Motion Drive Belt See FigFront Wheel TOE-IN/CAMBER Transmission REMOVAL/REPLACEMENTTo Adjust Steering Wheel Alignment To Replace Headlight BulbTo Adjust Choke Control To Remove Hood and Grill Assembly See FigTo Adjust Throttle Control Cable To Adjust CarburetorFuel System StorageOther Engine OILTroubleshooting Points Problem Cause CorrectionWith attachment clutch Service Notes Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill Not Across Hill Degrees MAXService Notes Service Notes