Poulan HD20H42 Tools Required for Assembly, To Remove Tractor from Carton, Unpack Carton

Page 6

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1)

3/4" wrench

Pliers

(1)

1/2" wrench

Tire pressure gauge

 

 

Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton.

Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing straight forward.

Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

Assemble large fl at washer, 5/16 lock washer, 5/16 hex bolt and tighten securely.

Snap steering wheel insert into center of steering wheel.

Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

 

INSERT

 

5/16 HEX BOLT

 

5/16 LOCK WASHER

 

LARGE FLAT

 

WASHER

STEERING

STEERING

WHEEL

BOOT

 

TABS

ADAPTER

 

 

EXTENSION

 

SHAFT

LOWER

STEERING

SHAFT

TAB

SLOTS

FIG. 1

INSTALL SEAT (See Fig. 2)

Adjust seat before tightening adjustment knob.

Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

Pivot seat upward and remove from the cardboard pack- ing. Remove the cardboard packing and discard.

Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment knob securely.

6

Image 6
Contents HD20H42 Always Wear EYE Protection During OperationGeneral Operation Safety RulesSafe Operation Practices for Ride-On Mowers II. Slope OperationIII. Children ServiceGeneral Service IV. TowingTable of Contents Unassembled Parts Steering Wheel SeatSlope Sheet To Remove Tractor from Carton AssemblyTools Required for Assembly Before Removing Tractor from SkidCheck Battery See Fig Check for Proper Position of ALL Belts Check Tire PressureCheck Deck Levelness Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor Reverse Operation System ROS Using the Reverse Operation SystemTo Operate Mower See Fig To Operate on HillsADD Gasoline Before Starting the EngineCheck Engine OIL Level To Start Engine See FigMowing Tips Purge TransmissionGeneral Recommendations MaintenanceLubrication Chart Before Each USETractor Blade Removal See FigTo Sharpen Blade See Fig Engine Cleaning To Level Mower Housing Service and AdjustmentsTo Install Mower See Fig To Remove Mower See FigBelt Installation To Replace Mower Blade Drive Belt See FigBelt Removal To Adjust Brake To Check and Adjust Brake See FigTransaxle Motion Control Lever Neutral Adjustment See Fig To Replace Motion Drive Belt See FigTo Start Engine with a Weak Battery See Fig Transmission REMOVAL/REPLACEMENTTo Adjust Steering Wheel ALIGN- Ment Front Wheel TOE-IN/CAMBERTo Adjust Carburetor To Adjust Throttle Control CableTo Adjust Choke Control To Replace Headlight BulbFuel System StorageOther Engine OILTroubleshooting Points Problem Cause CorrectionEngine dies when Limited Warranty Policy Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill Not Across Hill Degrees MAXParts and Service