Poulan PO1538B manual Engine, Battery, Belts, Transaxle Cooling, Lubrication

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CUSTOMER RESPONSIBILITIES

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY” in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 10

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 11)

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

 

OIL DRAIN VALVE

CLOSED

 

AND

 

LOCKED

 

POSITION

 

 

DRAIN

YELLOW

TUBE

CAP

 

FIG. 11

Unlock drain valve by pushing inward and turning coun- terclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

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Contents Model NO. PO1538B Safety Rules IV. ServiceGeneral Operation II. Slope OperationSafety Rules Safe Operation Practices for Ride-On MowersTable of Contents Unassembled Parts Steering Wheel SeatAssembly Tools Required for AssemblyHOW to SET UP Your Tractor To Remove Tractor from CartonInstall Seat See Fig Lower seat into operating position and sit on seatCheck Tire Pressure Check Deck LevelnessCheck for Proper Position of ALL Belts Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor Before Starting the Engine To Operate on Hills To TransportTowing Carts and Other ATTACH- Ments Check Engine OIL LevelMowing Tips To Start Engine See FigLubrication Chart Service DatesCustomer Responsibilities General RecommendationsTractor Brake OperationTires Operator Presence SystemBattery EngineBelts Transaxle CoolingClean AIR Screen To Service PRE-CLEANERTo Service Cartridge Engine Cooling Fins See FigCleaning MufflerSpark Plugs IN-LINE Fuel Filter See FigTo Install Mower See Fig Service and AdjustmentsTo Remove Mower See Fig To Level Mower Housing Belt InstallationTo Replace Mower Blade Drive Belt See Fig Belt RemovalTo Adjust Brake See Fig To Adjust Steering Wheel AlignmentTo Replace Motion Drive Belt See Fig Front Wheel TOE-IN/CAMBERTo Start Engine with a Weak Battery See Fig Replacing Battery See FigsTo Attach Jumper Cables To Remove CABLES, Reverse OrderTo Adjust Carburetor To Replace Headlight BulbInterlocks and Relays To Replace FuseStorage OtherFuel System Engine OILTroubleshooting Points OFF Schematic Tractor - Model Number PO1538B, Product Number 954 56Electrical KEY Part Description Chassis Repair Parts Drive KEY Part NO. NO. Description Steering 133741X428 Wheel Steering 175131 Axle Asm Optional Equipment 170551 Control Th/ch Flag Seat Decals Wheels & TiresLSB42 LBD48Mower Lift 159460 Wire Asm Inner/Sprg w/plunger Mower Deck Repair Parts Service Notes Limited Warranty Policy Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill Not Across Hill Degrees MAX