Poulan PK19H42YT manual Transmission Removal/Replacement, To Adjust Steering Wheel Align- Ment

Page 22
TRANSMISSION REMOVAL/REPLACEMENT

SERVICE AND ADJUSTMENTS

While holding motion control lever in place, loosen the adjustment bolt.

Move motion control lever to the neutral (N) (lock gate) position.

Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

Loosen the adjustment bolt.

Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.

Tighten adjustment bolt securely.

Start engine and test.

If tractor still creeps, repeat above steps until satis- fied.

MOTION CONTROL

NEUTRAL

LEVER

LOCK GATE

 

ADJUSTMENT

BOLT

FIG. 25

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See“PURGETRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN- MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor.If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING

RING

AXLE COVER

SQUARE KEY (REAR

WHEEL ONLY)

FIG. 26

TO START ENGINE WITH A WEAK BATTERY (See Fig. 27)

WARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec- tion of this manual).

If “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

Connect one end of the RED cable to the POSITIVE

(+)terminal of each battery(A-B), taking care not to short against tractor chassis.

Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and then from the fully charged battery.

RED cable last from both batteries.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 26)

Block up axle securely.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

Replace washers and snap retaining ring securely in axle groove.

Replace axle cover.

WEAK OR DEAD BATTERY

FULLY CHARGED

BATTERY

22

FIG. 27

Image 22
Contents OPERATORS MANUAL MODELIMPORTANT MANUAL LAWN TRACTORI. GENERAL OPERATION SAFETY RULESSafe Operation Practices for Ride-On Mowers II. SLOPE OPERATIONIII. CHILDREN V. SERVICEIV. TOWING PRODUCT SPECIFICATIONS TABLE OF CONTENTSCUSTOMER RESPONSIBILITIES Seat UNASSEMBLED PARTSSteering Wheel Slope SheetINSTALL SEAT See Fig ASSEMBLYTOOLS REQUIRED FOR ASSEMBLY TO REMOVE TRACTOR FROM CARTONADJUSTMENT KNOB CHECK BATTERY See FigASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig SEAT SHOULDER BOLT SEAT PAN FLAT WASHERCHECK FOR PROPER POSITION OF ALL BELTS CHECK TIRE PRESSURECHECK DECK LEVELNESS CHECK BRAKE SYSTEMOPERATION KNOW YOUR TRACTOR TO ADJUST GAUGE WHEELS See Fig HOW TO USE YOUR TRACTORTO ADJUST MOWER CUTTING HEIGHT See Fig TO SET PARKING BRAKE See FigREVERSE OPERATION SYSTEM ROS TO OPERATE MOWER See FigTO OPERATE ON HILLS CHECK ENGINE OIL LEVEL BEFORE STARTING THE ENGINETO TRANSPORT See Figs. 5 and ADD GASOLINEMOWING TIPS PURGE TRANSMISSIONGENERAL RECOMMENDATIONS MAINTENANCELUBRICATION CHART BEFORE EACH USEBLADE REMOVAL See Fig TRACTORTO SHARPEN BLADE See Fig V-BELTS BATTERYENGINE TRANSAXLE COOLINGAIR FILTER CLEANINGCLEAN AIR SCREEN ENGINE OIL FILTERTO LEVEL MOWER HOUSING SERVICE AND ADJUSTMENTSTO INSTALL MOWER See Fig TO REMOVE MOWER See FigTO REPLACE MOWER BLADE DRIVE BELT See Fig TO REPLACE MOTION DRIVE BELT See Fig TO CHECK AND ADJUST BRAKE See FigTRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig WITH PARKING BRAKE “ENGAGED”TO START ENGINE WITH A WEAK BATTERY See Fig TRANSMISSION REMOVAL/REPLACEMENTTO ADJUST STEERING WHEEL ALIGN- MENT FRONT WHEEL TOE-IN/CAMBERTO ADJUST THROTTLE CONTROL CABLE REPLACING BATTERY See Figs. 28 andTO REMOVE HOOD AND GRILL ASSEMBLY See Fig TO ADJUST CHOKE CONTROLFUEL SYSTEM STORAGEOTHER ENGINE OILWill not start TROUBLESHOOTING POINTSLoss of power Hard to starttractor is shifted Battery will not chargeEngine dies when into reverseLIMITED WARRANTY SERVICE NOTES SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAXPARTS AND SERVICE