Poulan PO1538C manual Engine, Battery, Belts, Transaxle Cooling, Lubrication

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MAINTENANCE

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY” in the SERVICE AND ADJUSTMENTS section of this

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 10

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 10 and 11)

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

 

OIL DRAIN VALVE

CLOSED

 

AND

 

LOCKED

 

POSITION

 

 

DRAIN

YELLOW CAP

TUBE

FIG. 11

Unlock drain valve by pushing inward and turning counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man- ual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

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Contents Model NO. PO1538C Safety Rules IV. ServiceGeneral Operation II. Slope OperationSafety Rules Safe Operation Practices for Ride-On MowersTable of Contents Unassembled Parts Steering Wheel SeatAssembly Tools Required for AssemblyTo Remove Tractor from Carton Before Removing Tractor from SkidInstall Seat See Fig HOW to SET UP Your TractorCheck Battery See Fig Check Tire Pressure Check Deck LevelnessCheck for Proper Position of ALL Belts Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor Before Starting the Engine To Operate on Hills To TransportTowing Carts and Other ATTACH- Ments Check Engine OIL Level Mowing Tips To Start Engine See FigMaintenance Lubrication ChartService Dates General RecommendationsTractor Brake OperationTires Operator Presence SystemBattery EngineBelts Transaxle CoolingEngine Cooling Fins See Fig Clean AIR ScreenAIR Filter See Fig Cleaning MufflerSpark Plugs IN-LINE Fuel Filter See FigTo Install Mower See Fig Service and AdjustmentsTo Remove Mower See Fig To Level Mower Housing Belt InstallationTo Replace Mower Blade Drive Belt See Fig Belt RemovalTo Check and Adjust Brake See Fig To Adjust Steering Wheel ALIGN- MentTo Replace Motion Drive Belt See Fig Front Wheel TOE-IN/CAMBERTo Start Engine with a Weak Battery See Fig Replacing Battery See FigsTo Remove Wheel for Repairs See Fig To Attach Jumper CablesTo Adjust Carburetor To Replace Headlight BulbInterlocks and Relays To Replace FuseStorage OtherFuel System Engine OILTroubleshooting Points OFF Schematic Tractor - Model Number PO1538C, Product Number 954 56Electrical KEY Part Description Chassis 5479J Plug Button Blk 359 Dia Choke Drive KEY Part NO. NO. Description Steering 140044X428 Wheel Steering 175131 Axle Asm Optional Equipment Kit Spark Arrestor Flat Scrn Seat Decals Wheels & TiresMower Lift Nut Jam Hex 1/2-13 Unc Mower Deck 178515 Service Notes Limited Warranty Policy Suggested Guide for Sighting Slopes for Safe Operation