Poulan PD24PH42ST manual To Replace Motion Drive Belt See Fig, Transmission REMOVAL/REPLACEMENT

Page 23

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT (See Fig. 24)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

Disconnect clutch wire harness.

Remove clutch locator.

Remove belt from stationary idler and clutching idler.

Remove belt downward from engine pulley and around electric clutch.

Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

Carefully work new belt down around transmission cooling fan and onto the input pulley.

Slide belt into the center span keeper.

Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley.

Install belt through stationary idler and clutching idler.

Reinstall clutch locator and tighten nut securely.

Reconnect clutch harness.

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

Install mower (See “TO INSTALL MOWER” in this sec- tion of manual).

ELECTRIC

CLUTCH LOCATOR

CLUTCH

 

CLUTCHING

IDLER

STATIONARY

IDLER

CENTER SPAN

KEEPER

TRANSMISSION

CLUTCH

INPUT PULLEY

WIRE

 

HARNESS

FIG. 24

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See“PURGETRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN- MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 25)

Block up axle securely.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

Replace washers and snap retaining ring securely in axle groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING

RING

AXLE

COVER

SQUARE KEY (REAR

WHEEL ONLY)

FIG. 25

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Contents PD24PH42ST II. Slope Operation Safety RulesSafe Operation Practices for Ride-On Mowers General OperationIV. Towing ServiceGeneral Service III. ChildrenTable of Contents Slope Sheet Unassembled PartsSteering Wheel SeatBefore Removing Tractor from Skid AssemblyTools Required for Assembly To Remove Tractor from CartonInstall Seat See Fig Check for Proper Position of ALL Belts To Convert to Bagging or DischargingCheck Tire Pressure Check Mower LevelnessOperation Know Your Tractor HOW to USE Your Tractor Reverse Operation System ROS To Adjust Gauge Wheels See FigUsing the Reverse Operation System To Operate Mower See FigCheck Engine OIL Level Before Starting the EngineTo Operate on Hills Towing Carts and Other ATTACH- MentsAutomatic Transmission Warm UP To Start Engine See FigPurge Transmission Mulching Mowing Tips Mowing TipsBefore Each USE MaintenanceLubrication Chart General RecommendationsTo Sharpen Blade See Fig TractorBlade Removal See Fig Engine Cleaning To Remove Mower See Fig Service and AdjustmentsTo Install Mower See Fig Recheck side-to-side adjustment To Level Mower HousingTo Replace Mower Blade Drive Belt See Fig To Check and Adjust Brake See FigFront Wheel TOE-IN/CAMBER Transmission REMOVAL/REPLACEMENTTo Adjust Steering Wheel ALIGN- Ment To Replace Motion Drive Belt See FigTo Remove CABLES, Reverse Order To Start Engine with a Weak Battery See FigReplacing Battery See Fig To Attach Jumper CablesTo Replace Headlight Bulb To Adjust Throttle Control CableTo Adjust Choke Control To Adjust CarburetorEngine OIL StorageOther Fuel SystemProblem Cause Correction Troubleshooting PointsEngine dies when Service Notes Limited Warranty Suggested Guide for Sighting Slopes for Safe Operation Parts and Service