Poulan 96042012300 manual Engine

Page 16

MAINTENANCE

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- sible damage to seals, do not use high pressure water or steam to clean transmission.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 18)

Determine temperature range expected before oil change. All oil must meet API service classification C.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

CAUTION: If engine has been operated for an extended period of time immedi- ately prior to draining oil, oil will be hot.

Slide oil drain extension under oil drain hole (drain hole maybeflushwithorprotrudefromengineblocksidewall).

Make sure back face of oil drain extension is flush with engine side wall.

Make sure bottom lip of oil drain extension is lined up with bottom of oil drain hole.

OIL DRAIN HOLE

OIL DRAIN PLUG

OIL DRAIN

EXTENSION

Fig. 18

Position a container to catch oil directly under front end of oil drain extension.

Slide a 1/2” (12 point) socket mounted on an extension onto oil drain plug.

Loosen plug while holding the oil drain extension firmly in place.

Drain oil into container.

After oil has drained completely, reinstall oil drain plug. (Do not tighten more than 13 Ft. Lbs.)

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM (See Fig. 19)

Debris may clog the engine's air cooling system. Remove blower housing and clean the area shown to prevent over- heating and engine damage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CLEAN OUT CHAFF

AIR SCREEN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AND DEBRIS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

02744

Fig. 19

SPARK PLUGS

Replace spark plugs at the beginning of each mowing sea- son or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" section of this manual.

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Contents PB195H42LT Safety Rules Safe Operation Practices for Ride-On MowersGeneral Operation II. Slope OperationService General ServiceIII. Children IV. TowingTable of Contents Unassembled Parts SteeringAssembly Tools Required for AssemblyTo Remove Tractor from Carton Before Removing Tractor from SkidTo Adjust Seat See Fig Check Tire PressureCheck Deck Levelness Check for Proper Position of BeltsOperation ROS on Know Your TractorPosition HOW to USE Your Tractor To SET Parking Brake See FigStopping See Fig To USE Throttle Control D See FigTo Adjust Mower Cutting Height See Fig To Adjust Gauge Wheels See FigReverse Operation System ROS To Operate MowerBefore Starting the Engine To Operate on HillsTowing Carts and Other Attachments Check Engine OIL LevelPurge Transmission Mowing TipsAutomatic Transmission Warm UP Maintenance MaintenanceGeneral Recommendations ScheduleBattery TractorBlade Removal See Fig BeltsEngine Cleaning MufflerIN-LINE Fuel Filter See Fig Deck Washout Port See FigTo Install Mower See Fig Service and AdjustmentsTo Remove Mower See Fig Install belt on engine pulley M, in belt keepers G To Level Mower Belt Installation To Replace Mower Blade Drive Belt See FigTo Check Brake To Replace Motion Drive Belt See FigTransaxle Motion Control Lever Neutral Adjustment See Fig To Adjust Steering Wheel AlignmentTo Start Engine with a Weak Battery See Fig Front Wheel TOE-IN/CAMBERTransmission Storage OtherFuel System Engine OILTroubleshooting Problem Cause CorrectionTroubleshooting Points Suggested Guide for Sighting Slopes for Safe Operation Limited Warranty