Poulan 178497 owner manual Service And Adjustments, To Replace Mower Drive Belt

Page 21
TO REPLACE MOWER DRIVE BELT

SERVICE AND ADJUSTMENTS

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis- tance “F” directly in front of and behind the mandrel at bottom edge of mower housing as shown.

Before making any necessary adjustments, check that both front links are equal in length.

If links are not equal in length, adjust one link to same length as other link.

To lower front of mower housing, loosen nut “G” on both front links an equal number of turns.

When distance “F” is 1/8" to 1/2" lower at front than rear, tighten nut “H” against trunnion on both front links.

To raise front of mower housing, loosen nut “H” from trunnion on both front links. Tighten nut “G” on both front links an equal number of turns.

When distance “F” is 1/8" to 1/2" lower at front than rear, tighten nut “H” against trunnion on both front links.

NOTE: Each full turn of nut “G” will change dim. “F” by approximately 3/8".

Recheck side-to-side adjustment.

MANDREL

“F”

“F”

FIG. 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT “H”

NUT “G”

TRUNNION

 

 

FRONT PLATE

 

ASSEMBLY

FIG. 22

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 23)

Park tractor on a level surface. Engage parking brake.

Remove screws from L.H. mandrel cover and remove cover.

Roll belt over the top of L.H. mandrel pulley.

Remove belt from electric clutch pulley.

Remove belt from idler pulleys.

Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.

Check primary idler arm and two idlers to see that they rotate freely.

Be sure spring is securely hooked to primary idler arm and bolt in mower housing.

MOWER DRIVE BELT INSTALLATION (See Fig. 23)

Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown.

Install new belt onto electric clutch pulley.

Roll belt into upper groove of L.H. mandrel pulley.

Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers.

Reassemble L.H. mandrel cover.

L.H.

SCREWS

 

 

ELECTRIC

IDLER

SPRING

CLUTCH

MANDREL

 

PULLEY

 

 

COVER

 

 

PULLEYS

 

 

 

 

 

PRIMARY

 

 

 

 

 

IDLER ARM

 

 

 

 

 

 

BOLT IN

 

 

 

 

 

MOWER

 

 

 

 

 

HOUS-

L.H.

 

 

 

 

ING

 

 

 

 

 

MANDREL

 

 

 

 

 

MOWER

 

 

 

 

 

DRIVE

BELT

 

 

 

 

BELT

 

 

 

 

 

KEEPERS

 

 

FIG. 23

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 24)

Park the tractor on level surface. Engage parking brake.

Remove mower drive belt (See “TO REPLACE MOWER DRIVE BELT” in this section of this manual).

Remove mower (See “TO REMOVE MOWER” in this section of this manual).

Remove screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing.

Carefully roll belt off R.H. mandrel pulley.

Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley.

Remove any dirt or grass which may have accumulated

21around mandrels and entire upper deck surface.

Image 21
Contents IMPORTANT MANUAL Do Not Throw Away MODELLAWN TRACTOR Always Wear Eye Protection During OperationIV. SERVICE SAFETY RULESSafe Operation Practices for Ride-On Mowers I. GENERAL OPERATIONNever carry passengers or children even with the blades off TABLE OF CONTENTS PRODUCT SPECIFICATIONSCUSTOMER RESPONSIBILITIES Steering Wheel UNASSEMBLED PARTSGauge Wheel SeatTOOLS REQUIRED FOR ASSEMBLY ASSEMBLYHOW TO SET UP YOUR TRACTOR TO REMOVE TRACTOR FROM CARTONASSEMBLE GAUGE WHEELS AND BRACKETS TO MOWER DECK See Fig INSTALL SEAT See FigTO ATTACH NOSE ROLLER See Fig INSTALL MOWER AND DRIVE BELT See Figs. 6 andCHECK TIRE PRESSURE CHECKLISTCHECK MOWER LEVELNESS CHECK FOR PROPER POSITION OF ALL BELTSOPERATION KNOW YOUR TRACTOR HEIGHT ADJUSTMENT KNOB - Used to adjust the mower heightMOTION CONTROL LEVER - Selects the speed and direction of tractor TO ADJUST MOWER CUTTING HEIGHT See Fig HOW TO USE YOUR TRACTORTO SET PARKING BRAKE See Fig TO USE THROTTLE CONTROL See FigTO OPERATE MOWER See Figs. 7 and TO ADJUST GAUGE WHEELS See FigTO OPERATE ON HILLS TO TRANSPORT See Figs. 7 andCHECK ENGINE OIL LEVEL BEFORE STARTING THE ENGINEADD GASOLINE TO START ENGINE See FigPURGE TRANSMISSION MOWING TIPSCUSTOMER RESPONSIBILITIES LUBRICATION CHART ¡GENERAL RECOMMENDATIONS MAINTENANCE SCHEDULEBATTERY TRACTORBRAKE OPERATION TIRESCLEAN AIR SCREEN ENGINECLEAN AIR INTAKE/COOLING AREAS V-BELTSAIR FILTER See Fig CLEANINGMUFFLER SPARK PLUGSTO INSTALL MOWER SERVICE AND ADJUSTMENTSTO LEVEL MOWER HOUSING TO REMOVE MOWER See FigTO REPLACE MOWER BLADE DRIVE BELT See Fig TO REPLACE MOWER DRIVE BELTTO ADJUST ATTACHMENT CLUTCH See Fig Reinstall mowerTO REPLACE MOTION DRIVE BELT See Fig TRANSMISSION REMOVAL/REPLACEMENT TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See FigTO ADJUST STEERING WHEEL ALIGNMENT FRONT WHEEL TOE-IN ADJUSTMENTTO START ENGINE WITH A WEAK BATTERY See Fig REPLACING BATTERY See FigTO REMOVE WHEEL FOR REPAIRS TO REMOVE HOOD AND GRILL ASSEMBLY See Fig TO ADJUST ATTACHMENT LIFT SPRING See FigTO REPLACE HEADLIGHT BULB INTERLOCKS AND RELAYSTO ADJUST THROTTLE CONTROL CABLE See Fig TO ADJUST CHOKE CONTROL See FigTO ADJUST CARBURETOR OTHER STORAGEFUEL SYSTEM ENGINE OILPROBLEM TROUBLESHOOTING POINTSCAUSE CORRECTIONEngine continues to run SERVICE NOTES SCHEMATIC TRACTOR - - MODEL NUMBER PRGT22H50DELECTRICAL REPAIR PARTSREPAIR PARTS CHASSIS AND ENCLOSURES REPAIR PARTS GROUND DRIVE REPAIR PARTS 2015 STEERING ASSEMBLY37,39 38,40Adapter, Wheel Steering ENGINE SPARK ARRESTER KIT6962 Screw Hex Hd Cap 5/16-18 x 3/4 SEAT ASSEMBLY LIFT ASSEMBLY MOWER DECK Washer, Hard Blade Mower Vented DECALS WHEELS & TIRESPART SERVICE NOTES SERVICE NOTES SERVICE NOTES LIMITED WARRANTY SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOR SERVICE OR REPLACEMENT PARTS PARTS AND SERVICE