Poulan PR20PH42STD To Replace Motion Drive Belt See Fig, Transmission REMOVAL/EPLACEMENT

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SERVICE AND ADJUSTMENTS

TO CHECK BRAKE

Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and en- gage parking brake.

Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

Depress clutch/brake pedal all the way down and en- gage parking brake.

Measure distance between brake operating arm and nut “A” on brake rod.

If distance is other than 1-3/4", loosen jam nut and turn nut “A” until distance becomes 1-3/4". Retighten jam nut against nut “A”.

Engage transmission by placing freewheel control in “transmission engaged” position.

Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a qualified service center.

WITH PARKING BRAKE “ENGAGED”

1-3/4"

NUT “A”

JAM NUT

OPERATING

ARM

02537

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 24

TO REPLACE MOTION DRIVE BELT (See Fig. 25)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

Disconnect clutch wire harness.

Remove clutch locator.

Remove belt from stationary idler and clutching idler.

Remove belt downward from engine pulley and around electric clutch.

Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

Carefully work new belt down around transmission cooling fan and onto the input pulley.

Slide belt into the center span keeper.

Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley.

Install belt through stationary idler and clutching idler.

Reinstall clutch locator and tighten nut securely.

Reconnect clutch harness.

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

Install mower (See “TO INSTALL MOWER” in this sec- tion of manual).

ELECTRIC

CLUTCH LOCATOR

CLUTCH

 

CLUTCHING

IDLER

STATIONARY

IDLER

CENTER SPAN

KEEPER

TRANSMISSION

CLUTCH

INPUT PULLEY

WIRE

 

HARNESS

01511

FIG. 25

TRANSMISSION REMOVAL/EPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See“PURGETRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

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Contents PR20PH42STD Safety Rules Safety Rules Table of Contents Unassembled Parts Steering Wheel SeatSlope Sheet Tools Required for Assembly AssemblyHOW to SET UP Your Tractor To Remove Tractor from CartonAssemble Gauge Wheels to Mower Deck See Fig Install Seat See FigTo Convert to Bagging or Discharging To SET UP Your Mower for MulchingCheck Tire Pressure Check Mower LevelnessOperation Know Your Tractor HOW to USE Your Tractor To Move Forward and BackwardTo USE Cruise Control To Operate Mower See Fig To Adjust Gauge Wheels See FigTo Operate on Hills To Transport See FigsTowing Carts and Other ATTACH- Ments Before Starting the EngineCheck Engine OIL Level ADD GasolinePurge Transmission Mowing TipsMulching Mowing Tips Lubrication Chart MaintenanceGeneral Recommendations Before Each USETractor Engine Clean AIR INTAKE/COOLING Areas CleaningMuffler Spark PlugsTo Install Mower See Fig Service and AdjustmentsTo Level Mower Housing To Remove Mower See FigBelt Installation To Check and Adjust Brake See FigTo Replace Mower Blade Drive Belt See Fig Belt RemovalTo Adjust Steering Wheel Alignment Transmission REMOVAL/EPLACEMENTTo Replace Motion Drive Belt See Fig Front Wheel TOE-IN/CAMBERReplacing Battery See Fig To Start Engine with a Weak Battery See FigTo Remove Wheel for Repairs See Fig To Replace Headlight BulbTo Adjust Carburetor Interlocks and RelaysTo Replace Fuse Other StorageFuel System Engine OILProblem Cause Correction Troubleshooting PointsWith attachment clutch Ignition Switch SchematicPTO Switch Wiring Insulated ClipsElectrical KEY Part Description Chassis and Enclosures Repair Parts Tractor Model Number PR20PH42STD, Product no 56 KEY Part NO. NO. Description DriveSteering Assembly KEY Part Description Engine KEY Part NO. NO. Description Seat Assembly Wheels & Tires DecalsMower Lift Repair Parts Mower Deck 182032X421 Service Notes Service Notes Limited Warranty Only Ride UP and Down Hill Not Across Hill Degrees MAX Suggested Guide for Sighting Slopes for Safe OperationParts and Service