Poulan PR20PH42STB owner manual Engine

Page 18

CUSTOMER RESPONSIBILITIES

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

AIR SCREEN

OIL FILL CAP¦DIPSTSICK

OIL DRAIN PLUG

FIG. 14

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 14)

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove drain plug.

After oil has drained completely, replace oil drain plug and tighten securely.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

AIR FILTER (See Fig. 15)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

Remove knobs and cover.

TO SERVICE PRE-CLEANER

Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth.

Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

If very dirty or damaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.

Reinstall precleaner cartridge, cover and secure with knobs.

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

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Contents PR20PH42STB Safe Operation Practices for Ride-On Mowers Safety Rules Table of Contents Seat Unassembled PartsSteering Wheel KeysHOW to SET UP Your Tractor AssemblyTools Required for Assembly To Remove Tractor from CartonInstall Seat See Fig To SET UP Your Mower for Mulching Install Mulcher Plate See FigTo Convert to Bagging or Discharging Check for Proper Position of ALL Belts Check Tire PressureCheck Mower Levelness Check Brake SystemBattery Reverse Forward Fast OperationKnow Your Tractor HOW to USE Your Tractor To Operate on Hills To Adjust Gauge Wheels See FigTo Operate Mower See Fig To Transport See FigsADD Gasoline Before Starting the EngineCheck Engine OIL Level To Start Engine See FigPurge Transmission Mowing TipsMulching Mowing Tips Customer Responsibilities Service DatesLubrication Chart General RecommendationsBrake Operation Blade Care BatteryTractor TiresEngine Spark Plugs CleaningMuffler Engine OIL FilterService and Adjustments To Install Mower See FigTo Remove Mower See Fig To Level Mower Housing To Replace Mower Blade Drive Belt See FigBelt Removal To Adjust Steering Wheel Alignment To Adjust Brake See FigTransmission REMOVAL/REPLACEMENT To Replace Motion Drive Belt See FigTo Remove Wheel for Repairs See Fig To Start Engine with a Weak Battery See FigReplacing Battery See Fig To Attach Jumper CablesTo Replace Headlight Bulb Interlocks and RelaysTo Replace Fuse To Adjust Carburetor Fuel System StorageOther Engine OILTroubleshooting Points Problem Cause CorrectionOFF Wiring Insulated Clips PTO Switch SchematicIgnition Switch Tractor Model Number PR20PH42STBElectrical KEY Part Description 175688Chassis and Enclosures Bracket Fender Repair Parts DriveTransaxle Order parts from Steering Assembly 180657 Engine Optional EquipmentKEY Part NO. NO. Description Seat Assembly Decals Wheels & TiresMower Lift Mower Deck Bar Adjusting Gauge Wheel Service Notes Service Notes Limited Warranty Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill Not Across Hill Degrees MAXParts and Service