Poulan 176975 owner manual Engine

Page 19

CUSTOMER RESPONSIBILITIES

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

°F

-20°

 

 

30° 32° 40°

 

 

60°

80°

 

100°

°C

-30°

-20°

-10°

10°

20°

30°

40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 18

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 18 and 19)

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove cap from bottom fitting of drain valve and install the drain tube onto the fitting.

Unlock drain valve by pushing inward and turning coun- terclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

 

OIL DRAIN VALVE

CLOSED

 

AND

 

LOCKED

 

POSITION

 

 

DRAIN

CAP

TUBE

 

FIG. 19

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

AIR FILTER (See Fig. 20)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

Remove knobs and cover.

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Contents DPR22H46STA Safe Operation Practices for Ride-On Mowers Safety RulesSafety Rules Table of Contents Unassembled Parts To Remove Tractor from Carton AssemblyTools Required for Assembly HOW to SET UP Your TractorTo Attach Nose Roller See Fig Install Seat See FigTo Convert to Bagging or Discharging To SET UP Your Mower for Mulching See FigTo Install Mulcher Plate See Fig Assemble Gauge Wheels to Mower Deck See FigInstall Mower and Drive Belt See Figs Check Brake System Check Tire PressureCheck Mower Levelness Check for Proper Position of ALL BeltsOperation Know Your Tractor HOW to USE Your Tractor Check Engine OIL Level Before Starting the EngineTo Operate on Hills Towing Carts and Other ATTACH- MentsTo Start Engine See Fig ADD GasolinePurge Transmission Mulching Mowing Tips Mowing TipsBefore Each USE Lubrication ChartCustomer Responsibilities General RecommendationsTractor Engine Engine OIL Filter CleaningMuffler Spark PlugsTo Remove Mower See Fig Service and AdjustmentsTo Install Mower To Level Mower HousingTo Replace Mower Blade Drive Belt See Fig To Replace Mower Drive BeltTransaxle Motion Control Lever Neutral Adjustment See Fig To Adjust Brake See FigTo Replace Motion Drive Belt See Fig Front Wheel TOE-IN/CAMBER Transmission REMOVAL/REPLACEMENTTo Adjust Steering Wheel Alignment To Start Engine with a Weak Battery See FigInterlocks and Relays Replacing Battery See FigTo Remove Hood and Grill Assembly See Fig To Replace Headlight BulbTo Adjust Choke Control See Fig To Adjust Throttle Control Cable See FigTo Adjust Carburetor Engine OIL StorageOther Fuel SystemProblem Cause Correction Troubleshooting PointsOFF Service Notes Tractor Model Number DPR22H46STA SchematicElectrical KEY Part Description Chassis and Enclosures Repair Parts Drive Repair Parts Steering Assembly KEY Part NO. NO.DESCRIPTION Optional Equipment EngineSeat Assembly Wheels & Tires DecalsMower Lift Mower Deck Repair Parts Limited Warranty Guide Only Ride UP and Down HillSighting Not Across HillParts and Service