Roberts Gorden CTCU 7, CTCU 27, CTCU 15 Installer Responsibility, Clearances to Combustibles

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COMBAT® CTCU UNIT HEATERS INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 2: INSTALLER RESPONSIBILITY

To install the heater, as well as the gas and elec- trical supplies, in accordance with applicable specifications and codes. Roberts-Gordon recommends the installer contact a local building inspector, Fire Officer or insurance company for guidance.

To use the information given in the manual together with the local and national codes to perform the installation.

To install the heater in accordance with the clearances to combustibles of this heater.

To furnish all needed materials not furnished

as standard equipment.

To plan location of supports, flues and air intakes.

To provide access to burners for servicing.

To provide the owner with a copy of this installation, commissioning, operation and service manual.

To never use heater as support for ladder or other access equipment and never hang or suspend anything from heater.

To ensure that there is sufficient ventilation in the area to comply with the requirements of

all relevant local and national codes.

To safely and adequately install heater using materials with a minimal working load of 33 kg.

To ensure the heater is placed in an approved application.

2.1 Clearances to Combustibles

A laminated wall tag is available for the heater as a permanent reminder of the safety instructions and the importance of the required clearances to combustibles. Affix the tag by peeling off the backing of the adhesive strips on the rear surface and position the tag on a wall near the heater (e.g. thermostat or ROBERTS GORDON® Controller).

A copy of the wall tag (P/N 91040029) is illustrated on the back cover. Know your model number and installed configuration. Model number and installed configuration are found on the burner and in the Installation, Operation and Service Manual. Write the largest clearance dimensions with permanent ink according to your model number and configuration in the open spaces on the tag.

2.2 Corrosive Chemicals

CAUTION

Product Damage Hazard

Do not use heater in area containing corrosive chemicals.

Refer to appropriate Material Safety Data Sheets (MSDS).

Failure to follow these instructions can result in product damage.

Roberts-Gordon cannot be responsible for ensuring that all appropriate safety measures are undertaken prior to installation; this is entirely the responsibility of the installer. It is essential that the contractor, the sub-contractor, or the owner identifies the presence of combustible materials, corrosive chemicals or halogenated hydrocarbons* anywhere in the premises.

*Halogenated Hydrocarbons are a family of chemical compounds characterized by the presence of halogen elements (fluorine, chlorine, bromine, etc.). These com- pounds are frequently used in refrigerants, cleaning agents, solvents, etc. If these compounds enter the air supply of the burner, the lifespan of the heater compo- nents will be greatly reduced. Warranty will be invalid if the heater is exposed to halogenated hydrocarbons.

2.3 National Standards and Applicable Codes

All appliances must be installed in accordance with the latest revision of applicable standards and local and national codes. This refers also to the electric, gas and venting installation. Note: Additional standards for installations in public garages, aircraft hangars, etc. may be applicable.

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Contents Combat Page Table of Contents Page Table of Figures Page Page Manpower Requirements Heater SafetySafety Labels and Their Placement Side Panel Label Placement Clearances to Combustibles Installer ResponsibilityNational Standards and Applicable Codes Clearances to Combustibles Installation Clearances and Clearances to Combustibles Gas Supply FlueSpecifications 5.1 Ctcua All Models Dimension Data Ctcua All ModelsGeneral Technical Data Table All Models CTCU-7Handling Heater Installation 6.1 GeneralBasic Information Wall MountingSuspension Methods Shelf Mounting and Hanging Suspension For flue termination See Page 14, through Page 15, Figure Type B22 ApplianceFlue and Roof Detail Roof Terminal Plastic Cup Masterflash Manifold Air Intake Heaters Installed Within the Heated Space Room Sealed InstallationOpen Flued Installation AIR SupplyGAS Pipe Work ConnectionsGas Connection with Stainless Steel Flex Connector Burner Controls Thermostat Wiring and Electrical InformationRemote Controls Remote Fan ControlsCtcua Wiring Diagram Models Louvres CommissioningGas Fired Heater Electrical ChecksBegin Commissioning Before Operating the Heater Automatic Burner Control Box SequenceCheck Gas Rate Combustion TestingTurning Off the Heater Complete the Commissioning Instruction to the UserHeater Operation User InstructionsCommon User Controls 12.3.1 Fan Thermostat Simple Fault Finding Burner Faults Burner Lockout Reset ButtonSimple Fault Finding Limit ThermostatServicing 13.3 Fan/Motor Assembly MaintenanceHeat Exchanger Maintenance Servicing InstructionsVicinity of the Heater Gas Control Valve MaintenanceMaintenance Checklist Vent Pipe/TerminalsWindow When installed DuctworkBurner Observation Flue Blower Scroll, WheelBurner Conversion Conversion Between Gases 14.1 GeneralGas Valves Troubleshooting Conduct Commissioning procedure as shown on Page 21, Section GeneralTroubleshooting For Automatic Ignition Burner Systems Troubleshooting for Flame Supervision System Troubleshooting for Solenoid ValvesTroubleshooting for Main Fan Models 7 Removal and Replacement PartsBurner Components All ModelsBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Flue Fan Vertical Installation Models 7 Model CTCU-7Flue Fan Vertical Installation Models 22 Pressure Switch Fan and Limit Thermostats 16.9.1 Removal and Replacement Ctcua Axial Fan/Guard/Motor AssemblyFan Removal and Replacement To Replace the Fan AssemblyPage Fire Hazard
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CTCU 32, CTCU 7, CTCU 22, CTCU 11, CTCU 15 specifications

Roberts Gorden offers a diverse range of high-performance make-up air units known as the CTCU series, which includes models CTCU 22, CTCU 15, CTCU 7, CTCU 27, and CTCU 11. Each model is designed to deliver efficient and reliable air management solutions for various industrial and commercial applications.

The CTCU 22 is renowned for its robust construction and powerful performance, providing exceptional air flow rates that can accommodate larger facilities. It features a high-efficiency heat exchanger and a multi-stage filtration system that ensures optimal indoor air quality while reducing energy consumption. This model is particularly beneficial for environments requiring high volumes of tempered air, making it ideal for manufacturing plants and warehouses.

CTCU 15, on the other hand, is slightly smaller yet offers remarkable versatility. With an integrated control system, it can easily adapt to changing operational demands, making it a preferred choice for businesses that experience variable occupancy levels. Its quiet operation minimizes workplace noise, and its energy-efficient design significantly cuts operational costs.

CTCU 7 is specifically engineered for smaller spaces without compromising performance. This unit features compact dimensions while still delivering adequate air flow for localized heating and ventilation needs. The advanced temperature control algorithms allow for precise adjustments, ensuring a comfortable environment even in tight areas.

CTCU 27 stands out with its advanced technology that includes integrated smart controls. This model offers real-time monitoring and data analytics to optimize performance and enhance energy efficiency. Its ability to connect with existing building management systems makes it an appealing choice for modern facilities aiming to improve sustainability initiatives.

The CTCU 11 is characterized by its user-friendly interface and maintenance accessibility. It is built with durable materials that extend its lifespan, ensuring long-term reliability. This unit is ideal for applications where regular maintenance is challenging, as its design allows for easy access to all critical components.

In summary, Roberts Gorden's CTCU series encompasses a range of units catered to various industrial needs. With features focusing on efficiency, flexibility, and user-friendliness, these models deliver high-quality air management solutions to improve indoor environments while reducing energy consumption.