Hardware Identification & Torque Specifications
Common Hardware Types
Hex Head Capscrew | Washer |
|
| Lockwasher |
Carriage Bolt | |
| Hex Nut |
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch
When bolt or capscrew is identified as 1/2 - 16 x 2”, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long).
The guides and ruler furnished below are designed to help you select the appropriate hardware and tools.
| 0 | |
| 1/4 | Nut, 1/2” |
| 1/2 | Inside |
| Diameter |
| 3/4 |
| |
| 1 | |
| 1/4 | |
| 1/2 | |
| 3/4 | Screw, 1/2 x 2 |
| 2 | Body |
| |
| 1/4 | Diameter |
| |
| 1/2 | Body |
| Length |
| 3/4 |
| |
| 3 | |
| 1/4 | |
| 1/2 | |
| 3/4 | |
| 4 | |
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
| Hardware | | No | | | | | | | | | |
| | | | | | | | | | |
| | | | | | | | | | |
| Marks | | | | | | | | | |
| Grade | | | | | | | | | | | | |
| SAE Grade 2 | SAE Grade 5 | SAE Grade 8 | |
| | | |
| | | | | | | | | | | | | | |
| Size Of | in/lbs | | | in/lbs | | | | in/lbs | | | | |
| Hardware | ft/lbs | | Nm. | ft/lbs | | Nm. | ft/lbs | | | Nm. | |
| | | | | | | | | | | | | | |
8-32 | | 19 | | 2.1 | 30 | 3.4 | | 41 | 4.6 | |
8-36 | | 20 | | 2.3 | 31 | 3.5 | | 43 | 4.9 | |
10-24 | | 27 | | 3.1 | 43 | 4.9 | | 60 | 6.8 | |
10-32 | | 31 | | 3.5 | 49 | 5.5 | | 68 | | 7.7 | |
1/4-20 | | 66 | | 7.6 | 8 | 10.9 | | 12 | 16.3 | |
1/4-28 | | 76 | | 8.6 | 10 | 13.6 | | 14 | 19.0 | |
5/16-18 | | 11 | | 15.0 | 17 | 23.1 | | 25 | 34.0 | |
5/16-24 | | 12 | | 16.3 | 19 | 25.8 | | 27 | 34.0 | |
3/8-16 | | 20 | | 27.2 | 30 | 40.8 | | 45 | 61.2 | |
3/8-24 | | 23 | | 31.3 | 35 | 47.6 | | 50 | 68.0 | |
7/16-14 | | 30 | | 40.8 | 50 | 68.0 | | 70 | 95.2 | |
7/16-20 | | 35 | | 47.6 | 55 | 74.8 | | 80 | 108.8 | |
1/2-13 | | 50 | | 68.0 | 75 | 102.0 | | 110 | 149.6 | |
1/2-20 | | 55 | | 74.8 | 90 | 122.4 | | 120 | 163.2 | |
9/16-12 | | 65 | | 88.4 | 110 | 149.6 | | 150 | 204.0 | |
9/16-18 | | 75 | | 102.0 | 120 | 163.2 | | 170 | 231.2 | |
5/8-11 | | 90 | | 122.4 | 150 | 204.0 | | 220 | 299.2 | |
5/8-18 | | 100 | | 136 | 180 | 244.8 | | 240 | 326.4 | |
3/4-10 | | 160 | | 217.6 | 260 | 353.6 | | 386 | 525.0 | |
3/4-16 | | 180 | | 244.8 | 300 | 408.0 | | 420 | 571.2 | |
7/8-9 | | 140 | | 190.4 | 400 | 544.0 | | 600 | 816.0 | |
7/8-14 | | 155 | | 210.8 | 440 | 598.4 | | 660 | 897.6 | |
1-8 | | 220 | | 299.2 | 580 | 788.8 | | 900 | 1,244.0 | |
1-12 | | 240 | | 326.4 | 640 | 870.4 | | 1,000 | 1,360.0 | |
| | | | | | | | | | | | | | |
| | | | | | | | | | | | | | |
NOTES
1.These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.
2.Recommended seating torque values for locknuts:
a.for prevailing torque locknuts - use 65% of grade 5 torques.
b.for flange whizlock nuts and screws - use 135% of grade 5 torques.
3.Unless otherwise noted on assembly drawings, all torque values must meet this specification.
Wrench & Fastener Size Guide
| | | | 7/16 | 1/2 |
| | | 3/8 | DIA. |
| 1/4 | 5/16 | DIA. |
| |
| 1/4” Bolt or Nut | 5/16” Bolt or Nut | 3/8” Bolt or Nut | 7/16” Bolt or Nut | 1/2” Bolt or Nut |
| Wrench—7/16” | Wrench—1/2” | Wrench—9/16” | Wrench (Bolt)—5/8” | Wrench—3/4” |
| | | | Wrench (Nut)—11/16” | |
ZT3000
Page
Table Of Contents
5300938
Main Frame & Front Suspension Group
WASHER, 5/16 SAE
NUT, 5/16-18 HEX Nylock Flange
NUT, 5/16-18 HEX Nylon Lock
Shock
5300939
Rear Bumper Group
PLUG, PANEL, 1.25 Black
WELD, Bumper Cons Z ORG
WASHER, 3/8 SAE
NUT, 3/8-16 HEX Nylock Flange
5300943
Engine & PTO Group 24 HP Briggs & Stratton
AIR Cleaner W/ PRE Cleaner SV Includes REF no
PRE Cleaner SV
COVER, Static / Label Assembly Export Models only
CLUTCH,#51110100,ELECTRIC, 1 Shaft
5300942
Instrument Control Panel Group
SWITCH, IGNITION, 6 Post
RING, Switch Retainer
SWITCH, Blade Engagement
CABLE, Throttle Control
5300944
Pump Drive Group
Idler Pulley
PULLEY, Crankshaft
SPACER, Hydro Pulley
WASHER, 3/8 Fender
5300945
Motion Control Group
WASHER, 5/16 Lock YZ
GRIP, FOAM, 3/4 ID, 16 Long
SCREW, #10-24 X 1/2 Round Phillips
BEARING, Flange
5101026
Transmission Service Parts
RING, RET 2.06 INT
OIL Filter
PULLEY, 4.5 Inch
KIT Seal
5300946
Hydraulic Group
TRANSMISSION, LH, HYDRO-GEAR
TRANSMISSION, RH HYDRO-GEAR
CLAMP, HOSE, 1/2
ROD, Dump VALVE, LH Conz
5300947
Electrical Group
Wire HARNESS, Consumer Z
SWITCH, PTO
Battery CABLE, Positive
SWITCH, SEAT, GRAY, NC Bolt
5300940
Seat & Floor Plate Group
Safety WALK, Floor REST, 17.38 X
Safety WALK, Floor PLATE, 17.38 X
SPRING, Seat Adjustment SV
PLATE, Seat SUPPORT, Cons Z ORG
5300941
Fuel Tank & Replacement Parts Group
TANK,FUEL,RH
TANK,FUEL,LH Includes REF. NOS
PLATE,FUEL Tank Badge
BRACKET, Rear Support LH ORG
5300948
Parking Brake Group
SPRING, Compression
ROD, Brake CTRL, Lower Conz
WELD, SHAFT, Brake Handle ORG
WELD, Brake Shaft ORG
5300949
Deck Lift Group
WELD, HANDLE, Deck Lift ORG
ADJUSTER, Brake Linkage
WELD, SHAFT, Rear Deck Lift ORG
NUT, 1/2-20 HEX Nylon Lock
Deck Lift Group
PLATE, Deck HEIGHT- Inner -ORG
Hitch PIN ASSEMBLY, 1/2 X
WELD, Deck Lock
5300950
Wheel & Tire Group
WASHER, SAE, 1/2
Valve Stem & CAP Assembly SV
Tire ASSM, 20X8.00-10NHS, Turf Master Includes REF no , 11
5300951
Decals Group Brand & Model
DECAL, ZT3000 24HP, SMI
5300955
Decals Group Safety & Common
DECAL, Throttle Control
DECAL, Ignition Switch
DECAL, Main
DECAL, Height of CUT
5301024
Export Decals Group Safety & Common
DECAL, MAIN, CE
DECAL-DANGER Rotating Blade Symbols
DECAL-50- Silver on Black W/STRIPE
DECAL, CE Danger
5300957
44 & 50 Mower Deck Belt & Idler Group
WELD, Deck Idler ARM, Consz ORG
BUSHING-0.628IDX0.751ODX0.400LG Pwdr MTL
WELD, MOUNT, IDLER, Tension ORG for 44 Deck only
PULLEY, Idler
5300956
44 & 50 Mower Deck Housing, Arbors, & Blades Group
Arbor Housing Assembly Includes REF. no
COVER, Arbor Housing
WASHER, BELLEVILLED, 9/16
Pulley
5300958
Mower Deck Rollers Group
ROD, Lever Connecting
NUT-HEX Adjusting .990DIA .687TH PM YEL
WELD,SHAFT,ROLLER,44
NUT-HEX Toplock Spiral Flng 3/8-16 YEL
Mower Deck Rollers Group
PLATE, Deck Stop
REF NO. Part NO. QTY. Description
5300965
ROLLER-0.650ID 2.50OD Rounded Black Poly
WELD,SHAFT,ROLLER,50
WELD, SHAFT, Deck LIFT, 50 Orange
CAPSCREW, HEX HEAD,5/16-18 X
Mower Deck Rollers Group
1734181ASM Baffle Front 44, 50 Mowers S/N 2012651721 & Above
Page
Hardware Identification & Torque Specifications
MANUFACTURING, INC