Simplicity ZT3000 manual Hardware Identification & Torque Specifications

Page 53

Hardware Identification & Torque Specifications

Common Hardware Types

Hex Head Capscrew

Washer

 

 

Lockwasher

Carriage Bolt

 

 

Hex Nut

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch

When bolt or capscrew is identified as 1/2 - 16 x 2”, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long).

The guides and ruler furnished below are designed to help you select the appropriate hardware and tools.

0

 

1/4

Nut, 1/2”

1/2

Inside

Diameter

3/4

 

1

 

1/4

 

1/2

 

3/4

Screw, 1/2 x 2

2

Body

 

1/4

Diameter

 

1/2

Body

Length

3/4

 

3

 

1/4

 

1/2

 

3/4

 

4

 

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

 

Hardware

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Marks

 

 

 

 

 

 

 

 

 

 

Grade

 

 

 

 

 

 

 

 

 

 

 

 

 

SAE Grade 2

SAE Grade 5

SAE Grade 8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Size Of

in/lbs

 

 

in/lbs

 

 

 

in/lbs

 

 

 

 

 

Hardware

ft/lbs

 

Nm.

ft/lbs

 

Nm.

ft/lbs

 

 

Nm.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8-32

 

19

 

2.1

30

3.4

 

41

4.6

 

8-36

 

20

 

2.3

31

3.5

 

43

4.9

 

10-24

 

27

 

3.1

43

4.9

 

60

6.8

 

10-32

 

31

 

3.5

49

5.5

 

68

 

7.7

 

1/4-20

 

66

 

7.6

8

10.9

 

12

16.3

 

1/4-28

 

76

 

8.6

10

13.6

 

14

19.0

 

5/16-18

 

11

 

15.0

17

23.1

 

25

34.0

 

5/16-24

 

12

 

16.3

19

25.8

 

27

34.0

 

3/8-16

 

20

 

27.2

30

40.8

 

45

61.2

 

3/8-24

 

23

 

31.3

35

47.6

 

50

68.0

 

7/16-14

 

30

 

40.8

50

68.0

 

70

95.2

 

7/16-20

 

35

 

47.6

55

74.8

 

80

108.8

 

1/2-13

 

50

 

68.0

75

102.0

 

110

149.6

 

1/2-20

 

55

 

74.8

90

122.4

 

120

163.2

 

9/16-12

 

65

 

88.4

110

149.6

 

150

204.0

 

9/16-18

 

75

 

102.0

120

163.2

 

170

231.2

 

5/8-11

 

90

 

122.4

150

204.0

 

220

299.2

 

5/8-18

 

100

 

136

180

244.8

 

240

326.4

 

3/4-10

 

160

 

217.6

260

353.6

 

386

525.0

 

3/4-16

 

180

 

244.8

300

408.0

 

420

571.2

 

7/8-9

 

140

 

190.4

400

544.0

 

600

816.0

 

7/8-14

 

155

 

210.8

440

598.4

 

660

897.6

 

1-8

 

220

 

299.2

580

788.8

 

900

1,244.0

 

1-12

 

240

 

326.4

640

870.4

 

1,000

1,360.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES

1.These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2.Recommended seating torque values for locknuts:

a.for prevailing torque locknuts - use 65% of grade 5 torques.

b.for flange whizlock nuts and screws - use 135% of grade 5 torques.

3.Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Wrench & Fastener Size Guide

 

 

 

7/16

1/2

 

 

3/8

DIA.

1/4

5/16

DIA.

 

1/4” Bolt or Nut

5/16” Bolt or Nut

3/8” Bolt or Nut

7/16” Bolt or Nut

1/2” Bolt or Nut

Wrench—7/16”

Wrench—1/2”

Wrench—9/16”

Wrench (Bolt)—5/8”

Wrench—3/4”

 

 

 

Wrench (Nut)—11/16”

 

Image 53 Contents
ZT3000 Page Table Of Contents 5300938 Main Frame & Front Suspension GroupWASHER, 5/16 SAE NUT, 5/16-18 HEX Nylock FlangeNUT, 5/16-18 HEX Nylon Lock Shock5300939 Rear Bumper GroupPLUG, PANEL, 1.25 Black WELD, Bumper Cons Z ORGWASHER, 3/8 SAE NUT, 3/8-16 HEX Nylock Flange5300943 Engine & PTO Group 24 HP Briggs & StrattonAIR Cleaner W/ PRE Cleaner SV Includes REF no PRE Cleaner SVCOVER, Static / Label Assembly Export Models only CLUTCH,#51110100,ELECTRIC, 1 Shaft5300942 Instrument Control Panel GroupSWITCH, IGNITION, 6 Post RING, Switch RetainerSWITCH, Blade Engagement CABLE, Throttle Control5300944 Pump Drive GroupIdler Pulley PULLEY, CrankshaftSPACER, Hydro Pulley WASHER, 3/8 Fender5300945 Motion Control GroupWASHER, 5/16 Lock YZ GRIP, FOAM, 3/4 ID, 16 LongSCREW, #10-24 X 1/2 Round Phillips BEARING, Flange5101026 Transmission Service PartsRING, RET 2.06 INT OIL FilterPULLEY, 4.5 Inch KIT Seal5300946 Hydraulic GroupTRANSMISSION, LH, HYDRO-GEAR TRANSMISSION, RH HYDRO-GEARCLAMP, HOSE, 1/2 ROD, Dump VALVE, LH Conz5300947 Electrical GroupWire HARNESS, Consumer Z SWITCH, PTOBattery CABLE, Positive SWITCH, SEAT, GRAY, NC Bolt5300940 Seat & Floor Plate GroupSafety WALK, Floor REST, 17.38 X Safety WALK, Floor PLATE, 17.38 XSPRING, Seat Adjustment SV PLATE, Seat SUPPORT, Cons Z ORG5300941 Fuel Tank & Replacement Parts GroupTANK,FUEL,RH TANK,FUEL,LH Includes REF. NOSPLATE,FUEL Tank Badge BRACKET, Rear Support LH ORG5300948 Parking Brake GroupSPRING, Compression ROD, Brake CTRL, Lower ConzWELD, SHAFT, Brake Handle ORG WELD, Brake Shaft ORG5300949 Deck Lift GroupWELD, HANDLE, Deck Lift ORG ADJUSTER, Brake LinkageWELD, SHAFT, Rear Deck Lift ORG NUT, 1/2-20 HEX Nylon LockDeck Lift Group PLATE, Deck HEIGHT- Inner -ORG Hitch PIN ASSEMBLY, 1/2 XWELD, Deck Lock 5300950 Wheel & Tire GroupWASHER, SAE, 1/2 Valve Stem & CAP Assembly SVTire ASSM, 20X8.00-10NHS, Turf Master Includes REF no , 11 5300951 Decals Group Brand & ModelDECAL, ZT3000 24HP, SMI 5300955 Decals Group Safety & CommonDECAL, Throttle Control DECAL, Ignition SwitchDECAL, Main DECAL, Height of CUT5301024 Export Decals Group Safety & CommonDECAL, MAIN, CE DECAL-DANGER Rotating Blade SymbolsDECAL-50- Silver on Black W/STRIPE DECAL, CE Danger5300957 44 & 50 Mower Deck Belt & Idler GroupWELD, Deck Idler ARM, Consz ORG BUSHING-0.628IDX0.751ODX0.400LG Pwdr MTLWELD, MOUNT, IDLER, Tension ORG for 44 Deck only PULLEY, Idler5300956 44 & 50 Mower Deck Housing, Arbors, & Blades GroupArbor Housing Assembly Includes REF. no COVER, Arbor HousingWASHER, BELLEVILLED, 9/16 Pulley5300958 Mower Deck Rollers GroupROD, Lever Connecting NUT-HEX Adjusting .990DIA .687TH PM YELWELD,SHAFT,ROLLER,44 NUT-HEX Toplock Spiral Flng 3/8-16 YELMower Deck Rollers Group PLATE, Deck Stop REF NO. Part NO. QTY. Description5300965 ROLLER-0.650ID 2.50OD Rounded Black Poly WELD,SHAFT,ROLLER,50WELD, SHAFT, Deck LIFT, 50 Orange CAPSCREW, HEX HEAD,5/16-18 XMower Deck Rollers Group 1734181ASM Baffle Front 44, 50 Mowers S/N 2012651721 & Above Page Hardware Identification & Torque Specifications MANUFACTURING, INC