Blue Sea Systems 9009 dimensions Features, Specifications, Disconnect all AC and DC power

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Marine Electrical Products

AC Rotary Switch

2 Positions + OFF, 2 Pole

9009/9011

Features

•Switches 2 - 120V AC Sources or 2 - 230V AC Sources

•Compact solution when circuit protection is provided elsewhere

•Allows connecting one of two different AC sources to one circuit

•Heavy duty industrial rated switches

•Intuitive function - One handed operation

•UL listed switches

Specifications

Amperage Rating:	PN	9009 is rated for 32 amp maximum service
	PN	9011 is rated for 65 amp maximum service
Voltage Rating:	600 Volts AC Maximum
Maximum Wire Size: PN		9009	10 AWG
	PN	9011	6 AWG
Minimum Wire Size: PN		9009	14 AWG
	PN	9011	12 AWG
Terminal Recommended Torque:
	PN	9009	12 lb-in.
	PN	9011	40 lb-in.
Overall Dimensions: PN		9009	Inches	Millimeters
			1.890 x 1.890	48.00 x 48.00
	PN	9011	2.520 x 2.520	64.00 x 64.00
Mounting Depth:	PN	9009	1.913	48.60
	PN	9011	2.807	71.30
Maximum Panel Thickness:			0.157	4.00

6670 Rev 002

Installation

1.Disconnect all AC and DC power

Disconnect all AC power originating on or off the vessel. This includes inverters, generators, shore power attachments and any other device capable of supplying AC power to the ship’s circuits.

Disconnect the main positive DC cable from all batteries to eliminate the possibility of a short circuit and to disable the inverter while installing the switch.

2.Select mounting location and cut opening

Select a mounting location which is protected from water on the front and back of the switch and is not in an area where flammable vapors from propane, gasoline or lead acid batteries accumulate. AC rotary switches are not ignition protected and may ignite such vapors.

Using the template provided, drill the mounting surface where the switch is to be mounted. The mounting surface maximum thickness is 0.157” (4.00mm). Do not yet fasten the switch to the mounting surface.

3.Install source 1, source 2 and output wires

Install the feed wires from AC Shore Power and AC Generator. Install the output wires. Refer to the wire sizing chart to select the minimum wire size. Connect the black AC hot, white AC neutral and green AC safety ground as shown in the illustration. To avoid excess wire temperatures when cooling may be limited, we recommend using at least 12 gauge wire for 30A and 8 gauge wire for 50A.

Do not confuse the neutral current carrying wires (sometimes called ground) with the green normally non-current carrying wires (sometimes called grounding). These two wires must be connected only at the source of power, nowhere else.

A double pole circuit breaker must be installed within 10 feet of the shore power inlet, ahead of this switch. The measurement is made along the conductors.

WARNING

These instructions are intended to provide assistance with the installation of this product, and are not a substitute for a more comprehensive understanding of electrical systems. We strongly recommend that a competent electrical professional perform the installation of this product.

If either the switch front or back is to be exposed to water it must be protected with a waterproof shield.

The switch must not be installed in explosive environments such as gasoline engine rooms or battery compartments as the switches are not ignition proof.

The vessel’s shore power cord must be disconnected form shoreside power before installing this electrical switch.

If an inverter is installed on the vessel its power leads must be disconnected at the battery before the panel installation. Be aware that many inverters have a “sleep mode” in which their voltage potential may not be detectable with measuring equipment.

If an AC Generator is installed aboard it must be stopped and rendered inoperable before the switch is installed.

Verify that no other AC or DC source is connected to the vessel’s wiring before the switch is installed.

Guarantee:

Blue Sea Systems stands behind its products for as long as you own them. Find detailed information at www.bluesea.com/about.

For customer service, call 800-222-7617.

Blue Sea Systems Inc.	Phone (360)	738-8230
425 Sequoia Drive	Fax (360)	734-4195
Bellingham, WA 98226 USA	www.bluesea.com

The switch provides switching, but does not provide circuit protection. It is not a substitute for a main circuit breaker.

Wire sizing chart

Use the wire sizing chart below to determine the proper branch and feed circuit wire sizes.

Allowable Amperage of Conductors

Note: This chart assumes wire with 105°C insulation rating and no more than 2 conductors are bundled.

Not suitable for sizing flexible shore power cords.

4. Testing

It is very important that the wiring be connected according to the diagram. The line and neutral from each source must be paired together and not connected such that the switch selects line from one source and neutral from another. Verify the connections and see that each connection is securely tightened, including the terminals for the jumpers installed on the switch where no wires are attached.

It is possible to verify the connections using an ohmmeter before power is applied. These procedures take a little time, but are recommended, especially if some elements of a previous installation might not have been properly labeled or followed the expected color codes.