Graco Inc 800-690, 800-638, 800-639, 3040, 308-529, 2540 manual SHUTDOWN, Flushing Storage, Maintenance

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SHUTDOWN, FLUSHING

AND STORAGE

WARNING

Pressure Relief Procedure

 

To reduce the risk of serious bodily injury

,

including fluid injection and splashing in the eyes, or on the skin, always follow this procedure whenever you stop spraying for more than 10 minutes, when shutting down, and before checking or repairing any part of the system.

1.Engage the trigger safety latch.

2.Turn the sprayer off.

3.Remove the ignition cable from the spark plug.

4.Shut off the water supply.

5.Disengage the trigger safety latch and trigger the gun to relieve pressure, and then engage the trigger safety latch again.

6.Before long–term (overnight) storage or transporting of unit, disconnect the water supply, and turn off the fuel supply valve.

1.If the pressure washer will be exposed to freezing temperatures, drain all water out of the pump. If it must be stored in freezing temperatures, flush the unit with a 50% anti–freeze solution. Relieve pressure. Flush the pressure washer before using it again to remove the anti–freeze.

NOTE: An anti–freeze flush kit, P/N 802–327, is available to make flushing easier.

CAUTION

If water does freeze in the pressure washer, thaw it in a warm room before trying to start it. DO NOT pour hot water on or into the pump; it may crack the ceramic plungers!

2.After each use, wipe all surfaces of the pressure washer with a clean, damp cloth.

3. Perform the appropriate maintenance. See maintenance chart.

MAINTENANCE

Observing regular maintenance intervals helps ensure that you get maximum performance and life from the pressure washer.

There is a break–in period for the engine, pump and gear reducer (if used). After changing the oil in these components following their respective break–in periods, the interval between required changes is longer.

If the unit is operating in dusty conditions, these maintenance checks should be made more often.

WARNING

To reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure Warning before proceeding.

Interval

What to do

 

 

Daily

Clean water inlet screen and

 

filter. Check engine and pump oil

 

levels. Fill as necessary. Check

 

gasoline level. Fill as necessary.

 

 

After first 5

Change engine break–in oil. Drain

hours of

oil when warm. Use SAE 30 or

operation

10W–30 detergent oil.

 

 

Each 25 hours

Clean and remove air cleaner

of operation

foam. Wash with water and

 

detergent. Dry thoroughly. Rub

 

with oil and squeeze to distribute

 

oil.

After first 50

Change pump break–in oil. Use

hours of

SAE 20 or 30 non–detergent oil.

operation

Change gear reducer oil. Use

 

SAE 90 gear oil.

Each 100 hours

Clean or replace paper air

of operation

cleaner cartridge. Tap gently to

or 3 months

remove dirt. Change engine oil.

 

Use SAE 30 or 10W–30

 

detergent oil.

Each 500 hours

Change pump oil. Use SAE 20 or

of operation

30 non–detergent oil. Change

or 6 months

gear reducer oil. Use SAE 90

 

gear oil.

8308–529

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Contents HYDRA-CLEAN2540 Pressure Washer General Safety Pressure Relief ProcedureSpray Gun Safety Devices Medical TreatmentHose Safety Equipment Misuse HazardFuel and Emission Hazards System PressureMoving Parts Hazard TermsInstallation Set UpCheck for Shipping Damage Connect to Water SupplyStartup Trigger Safety Latch Installing and Changing Spray TipsMaintenance SHUTDOWN, Flushing StorageTroubleshooting Chart ProblemParts Drawing Parts List 800-638 & 800-690 Hydra-Cleanr2540 Pressure WasherHydra-Cleanr3040 Pressure Washer Parts Drawing61 802-143 Gear Reducer Assembly Gear Reducer Service Parts Drawing 802-143 Gear Reducer Pump Assembly KIT Ring Pump Service ValvesPumping Section Servicing the PlungersServicing the V-Packings AccessoriesTechnical Data Graco INC. P.O. BOX 1441 MINNEAPOLIS, MN Graco WarrantyImportant Phone Numbers