Zenoah Maintenance of Saw Chain and Guide Bar, G3801/G3801EZ Fuel filter Spark plug, Oil tank

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G3801/G3801EZ

 

 

2. Fuel filter

4. Spark plug

 

(a) Using a wire hook, take out the filter from the filler port.

0.65 mm

 

 

Champion : RCJ-7Y

Fuel filter

 

NGK : BPM7Y or BPM7A

 

 

(b)Disassemble the filter and wash with gasoline, or replace with a new one if needed.

Note:

After removing the filter, use a pinch to hold the end of the suction pipe.

When assembling the filter, take care not to allow filter fibers or dust inside the suction pipe.

3.Oil tank

With a wire hook, take out the oil filter through the filler port and clean in gasoline. When putting the filter back into the tank, make sure that it comes to the front right corner. Also clean off dirt in the tank.

Oil filter

Clean the electrodes with a wire brush and reset the gap to 0.65 mm as necessary.

5. Sprocket

Check for cracks and for excessive wear interfering with the chain drive. If the wear is considerable, replace it with new one. Never fit a new chain on a worn sprocket, or a worn chain on a new sprocket.

8. Maintenance of Saw Chain and Guide Bar

Saw Chain

It is very important for smooth and safe op- eration to always keep the cutters sharp.

The cutters need to be sharpened when:

Sawdust becomes powder-like.

You need extra force to saw in.

The cut path does not go straight.

Vibration increases.

Fuel consumption increases.

Cutter setting standards:

Be sure to wear safety gloves.

Before filing:

Make sure the saw chain is held securely.

Make sure the engine is stopped.

Use a round file of proper size for the chain.

Chain type: 91VG

95VP

File size: 5/32in (4.0mm)

3/16in (4.8mm)

Place the file on the cutter and push straight forward. Keep the file position as illustrated.

After each cutter has been filed, check the depth gauge and file it to the proper level as illustrated.

Appropriate gauge checker

Make the shoulder round

0.025(0.64 mm)

Depth gauge standard

GB-12

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Contents G3801/G3801EZ GB-1Contents For safe operation Oil or fuel mixture GB-3Kickback Safety Precautions For Chain SAW Users Cover Guide bar Saw chain NutWorse Effects of Vibration DisposalExplanation of Symbols on the Machine Installing Guide Bar and Saw Chain Standard saw unit package contains the items as illustratedTighten the tensioner screw GB-6 Fuel and Chain Oil Adjusting the Carburetor Operating the EngineStarting the Engine Checking the OIL SupplyHOW to Switch Between Operating Modes Stopping the EngineCarburetor anti-freeze mechanism GB-9Sawing Felling a TreeBucking and Limbing Log lying on the groundMaintenance Maintenance After Each USEPeriodical Service Points Maintenance of Saw Chain and Guide Bar G3801/G3801EZ Fuel filter Spark plugOil tank SprocketTroubleshooting Guide Case 2. Lack of power/Poor acceleration/ Rough idlingDisposal Case 1. Starting failureSpecifications Power UnitCutting Head Limited warranty Warranty does not Apply to ThoseThis Warranty does not Cover Those There are no Other Express Warranties