Troy-Bilt 645AMBRONCO, 644HMBRONCO manual Attach Handlebar, Move Tiller Off Shipping Platform

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STEP 2: Attach Handlebar

1. Attach the two legs of the handlebar support (A, Fig. 2-2) loosely to the inner sides of the tiller frame using two 3/8"-16 x 3/4" hex hd. screws (B), two 3/8" flat washers (C) and 3/8"-16 hex Iocknuts (D).

2.Using using two 5/16"-18 x 1-1/2" hex hd. screws (G), 5/16" split Iockwashers

(H) and 5/16"-18 hex nuts (I), loosely attach the the handlebarsupport (A) using the upper holes.

3.There are three height adjustment holes in the two handlebarsupport brackets. E & F, Fig. 2-2). Usea setting that will

position the handlebarsat approximately waist level when the tines are 3"-4" into

the soil. Looselyattach the handlebar support brackets to the outside of the handlebarassembly (K) using two 5/16"- 18 x 1-1/2" screws (G), 5/16" split lock- washers (H) and 5/16"-18 hex nuts (I).

NOTE:If a support bracket will not move, loosen attaching screw (J) and nut.

IMPORTANT:The support brackets must be assembledto the outsideof the handlebarassembly.

4.Tighten all handlebar mounting hardware securely.

STEP 3: Move Tiller Off Shipping Platform

To move the tiller without the engine running, put the wheels in their FREEWHEELposition, as described below.

1.Usea sturdy block to raise onewheel off the ground.

2.Removethe hairpin cotter (L, Fig. 2-3) and wheel drive pin (M). Slide the wheel inward on the wheel shaft (N). Reinstall the wheel drive pin and hairpin cotter through the wheel shaft only (not through

the wheel hub). Repeatwith the other wheel.

3.Using the handlebaras a lever, roll the tiller to aflat area.

IMPORTANT:Before starting the engine, the wheels must be placed in their WHEEL DRIVEposition (pins through wheel hubs and wheel shaft). This procedure is described in "Wheel Drive Pins" in

Section2: Assembly

Fig. 2-2: Attach handlebar.

Fig. 2-3: Wheel in FREEWHEELING position (wheel drive pin throughwheel shaft only).

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Contents TRtllcBILT Tableofcontents Safety Safety ÷i I÷1 R Inspectunit Tools/MaterialsNeededfor AssemblyLooseParts List Qty. Description IntroductionMove Tiller Off Shipping Platform Attach HandlebarInstall Forward Clutch Cable Install ReverseClutch CableCheck Hardware for Tightness CheckLevelof TransmissionGearOilCheckAir Pressurein Tires Add Motor Oil to EngineTo Placethe Wheels in WHEELDRIVEor Wheel Drive PinsFreewheel To Operatethe Forward ClutchBail Forward Clutch BailTo Operatethe Reverse ClutchControl Travel Position Shallow Deep Settings To Adjustthe HandlebarsGasoline is Highly Flammable and ITS Vaporsare Explosive IntroductionInitial Operation Startingand Stoppingthe EngineStarting the Engine Operatingthe TillerStoppingthe Tiller and Engine Turning the Tiller AroundTilling depths Let the tiller dothe workAvoidtilling soggy,wet soil AvoidmakingfootprintsTilling up and downslopes Tilling acrossslopeswithout usingterracesTilling on slopes Clearing the tinesLoadingand Unloadingthe Tiller Hours Required Maintenance ScheduleProcedure Before Every Each UseTo Checkthe Transmission Gear Oil Level CHECKTIREPRESSUREonCheckhardware Machines equipped with pneumatic tiresTine Inspection Removingand Installing Tine AssembliesRemovingand Installing IndividualTines TinesPosition Checkingand Adjusting Forwarddrive BelttensionTo CheckForwardBelt Tension Reverse Belt Replacement Information Forwardclutch BailadjustmentCheckingand Adjusting Reversedrive Belttension ForwardBelt Replacement InformationEnginecleaning Engineoil ServiceAIR Cleanerservice SparkplugserviceProblem Possible Cause Correction TroubleshootingPartsList Description PartnoMODELS644H & 645A 1918749 Bumper 710-0395 Partno Description Front Description Partno Wheelshaft MODELS644H & 645AMODELS644H & 645A Partno TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty