Troy-Bilt 664D-Pony manual Starting and Stopping Engine, BREAK-IN Operation, PRE-START Checklist

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WARNING

Before operating your machine, care- fully read and understand all safety (Section 1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner’s Manual, and on the decals on the machine.

Failure to follow these instructions can result in serious personal injury.

INTRODUCTION

11

Section4 Operation

 

Reverse Clutch

Forward Clutch

Control

Wheel Gear Lever

Control Lever

Handlebar Height

Adjustment ScrewForward Clutch

Control Lever

Depth Regulator Lever

Engine Throttle

Control Lever

Figure 4-1: Location of main tiller controls.

Read this Section of the manual thor- oughly before you start the engine. Then, take the time to familiarize yourself with the basic operation of the tiller before using it in the garden.

Find an open, level area and practice using the tiller controls without the tines engaging the soil (put tines in “travel” setting). Only after you’ve become com- pletely familiar with the tiller should you begin using it in the garden.

BREAK-IN OPERATION

Perform the following maintenance after the first two hours of new operation (see “Maintenance” in this manual and the Engine Owner’s Manual).

1.Change engine oil.

2.Check for loose or missing hardware on unit. Tighten or replace as needed.

3.Check transmission gear oil level.

4.Check tension on forward clutch belt.

STARTING AND STOPPING

THE ENGINE

CAUTION

To help prevent serious personal injury or damage to equipment:

Before starting engine, put Wheel Gear Lever in ENGAGE position.

Before starting engine, put Forward Clutch Control levers and Reverse Clutch Control in neutral (disengaged) positions by releasing controls.

Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

Avoid engine muffler and nearby

areas. Temperatures in these areas may exceed 150oF.

PRE-START CHECKLIST:

Make the following checks and perform the following services before starting the engine.

1.Read Sections 1 and 3 in this Manual. Read the separate Engine Owner’s Manual.

2.Check unit for loose or missing hard- ware. Service as required.

3.Check engine oil level. See Engine Owner’s Manual.

4.Check that all safety guards and covers are in place.

5.Check air cleaner and engine cooling system. See Engine Owner’s Manual.

6.Attach spark plug wire to spark plug.

DANGER

GASOLINE IS HIGHLY FLAMMABLE AND ITS VAPORS ARE EXPLOSIVE.

Follow gasoline safety rules in this manual (see Section 1) and in the sepa- rate Engine Owner’s Manual.

Failure to follow gasoline safety instruc- tions can result in serious personal injury and property damage.

7.Fill the fuel tank with gasoline accord- ing to the directions in the separate Engine Owner’s Manual. Follow all instructions and safety rules carefully.

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Contents Operator’s Manual Calling Customer Support Table of ContentsFinding Model Number Engine InformationOperation Safety Alert SymbolTraining PreparationUse slower engine speeds Maintenance and StorageKeep children and pets away To Avoid Serious Injury DecalsAttach Handlebars Hardware BAG Parts ListIntroduction Inspect UnitAttach Forward Clutch Control Cable Attach Reverse Clutch Control CableADD Motor OIL to Engine Electric start models--continue with the Assembly StepsAttach Wheel Gear Lever Check AIR Pressure in TiresTo Operate the Forward Clutch Control Wheel Gear LeverForward Clutch Control Depth Regulator Handlebar Height AdjustmentEngine Controls Reverse Clutch ControlBREAK-IN Operation PRE-START ChecklistStarting and Stopping Engine Stopping the Engine Operating the TillerStarting the Engine Stopping the Tiller and Engine For reverse motion of the wheels and tinesChoosing correct wheel and tine speeds Tilling Tips & TechniquesTerrace Gardening Tilling across slopes without using terracesTilling up and down slopes Loading and Unloading the Tiller Power CompostingCheck Tire Pressure Maintenance ScheduleCheck Hardware To Check Transmission Gear Oil Level Transmission Gear OIL ServiceUsing a clean funnel, slowly add SAE Check for OIL LeaksSpark Plug Service Engine CleaningEngine OIL Service AIR Cleaner ServiceBolo Tines Wheel Gear Cable AdjustmentOFF Season Storage Cutting Edge Tine Checking and Adjusting Forward Clutch Belt TensionChecking Forward Belt Tension Checking and Adjusting Reverse Clutch Belt TensionRemoving Forward Clutch Belt Installing Forward Clutch BeltRemoving Reverse Clutch Belt Reverse Clutch Belt Removal and ReplacementInstalling Reverse Clutch Belt HILLER/FURROWER Model OEM-290-251 Problem Possible Cause CorrectionTroubleshooting Bumper Model OEM-290-254See QTY Part DescriptionENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover 1917326 Description QTY Transmission HOUSING, COVERS, SEALS, GASKETS, PlugsMain Drive Shaft Drive SHAFT, Input Pinion Shaft and Gear AssembliesWheel SHAFT, Eccentric Shaft and Tiller Shaft Assemblies Two ea. Refs 712-0375 Hex Locknut, 3/8-16 710-3096 Bolo TINES, Wheels2322 ROW Marker AttachmentBumper Attachment Bumper OEM-290-254 ROW Marker Attachment & Bumper AttachmentRow Marker Attachment option OEM-290-254 HOOD, Bracket and Depth Regulator HILLER/FURROWER Attachment Page Page TROY-BILT Tiller Lifetime Limited Warranty
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