Pentair 4 160, 100 important safety instructions Problems and Corrective Action, Active

Page 33

27

Problems and Corrective Action (Continued)

Problem

Possible Cause

Corrective Action

 

 

 

Circuit breaker trips

Excessive motor current.

Breaker must be of adequate

repeatedly.

 

capacity. For GFCI breaker, test

Refer to Alarm and

GFCI fault.

according to GFCI

warning LED sequence

 

manufacturer’s instructions.

on page 25.

 

Be sure no other lights and

 

 

appliances are on circuit. Voltage

 

 

too high or too low.

 

 

 

Electrical problem.

Pump may be too hot.

Check line voltage; if less than

Refer to Alarm and

 

90% or more than 110% of rated

warning LED sequence

 

voltage consult a licensed

on page 25.

 

electrician.

 

 

Increase ventilation.

 

 

Reduce ambient temperature.

 

 

Tighten any loose wiring

 

 

connections.

 

 

Motor internal terminal overload

 

 

protector is open.

 

 

Motor runs too hot. Turn power to

 

 

motor off.

 

 

Check for proper voltage.

 

 

Check for proper impeller or

 

 

impeller rubbing.

 

 

 

Mechanical Troubles

The pump motor is running but with loud noise.

If suction and discharge piping

and Noise.

 

are not adequately supported,

 

 

pump assembly will be strained.

 

 

Do not mount pump on a

 

 

wooden platform! Securely

 

 

mount on concrete platform for

 

 

quietest performance. Foreign

 

 

matter (gravel, metal, etc.) in

 

 

pump impeller. Disassemble

 

 

pump, clean impeller, follow

 

 

pump service instructions for

 

 

reassembly.

 

Cavitation.

Improve suction conditions.

 

 

Increase pipe size. Decrease

 

 

number of fittings. Increase

 

 

discharge pressure.

 

 

 

IntelliFlo does not

Improper EasyTouch/IntelliTouch/IntelliFlo setup.

1. Ensure that the

respond to EasyTouch

 

communication cable is

or IntelliTouch

 

connected at both ends.

commands

 

2. Check that the IntelliFlo local

 

 

address matches with the

 

 

address used in the IntelliTouch.

 

 

3. Check that the IntelliFlo has

 

 

been assigned a circuit name on

 

 

the EasyTouch./IntelliTouch

 

 

system

 

 

4. Ensure that the IntelliFlo

 

 

display says ""DISPLAY NOT

 

 

ACTIVE"".

 

Communication network inoperative.

A defective device on the

 

 

network can inhibit the proper

 

 

operation of other network

 

 

device. Devices should be

 

 

disconnected sequentially until

 

 

the network starts working.

 

 

 

IntelliFlo 4 Installation and User’s Guide

Page 32 Page 34
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Page 32 Page 34
Contents IntelliFlo 4 160 Moorpark, California 8 A.M. to 5 P.M Customer SupportContents Important Notice Important Safety PrecautionsImportant Safety Precautions General Warnings General Installation InformationIntelliFlo 4 Variable Speed Pump IntelliFlo 4 modelsExternal Control Features IntelliFlo 4 Motor AssemblyIntelliFlo 4 Drive Assembly and Control Panel Controls and LEDs IntelliFlo 4 Operator Control PanelAdjusting the pump speed Setting the pump preset speedAssigning a pump address for remote control Resetting the pump to factory defaultsStarting the pump Stopping the pumpDisconnect the communication cable from the pump Priming the pump for the first time or after serviceTop view External Control External Control with IntelliComm Communication CenterConnecting IntelliFlo 4 to an EasyTouch System EasyTouch to IntelliFlo 4 pin configuration IntelliFlo 4 Installation and User’s Guide Pump Strainer Basket Pump Strainer Basket ServiceMotor Service Winterizing Priming the pump after serviceBlank Installing the IntelliFlo IntelliFlo 4 Kit ContentsLocation PipingWiring the IntelliFlo Pump Disassembly Pump Disassembly Pump Reassembly/Seal ReplacementShaft Seal Replacement Drive Assembly Removal and Installation Replacement Parts Illustrated Parts ListIntelliFlo 4 Electrical Specifications IntelliFlo Pump DimensionsIntelliflo Flow and Power vs Flow Pump Curve Blank Alarm and warning LED sequence TroubleshootingProblem Possible Cause Corrective Action General IntelliFlo 4 Troubleshooting ProblemsActive Problems and Corrective ActionIntelliFlo 4 Installation and User’s Guide Page 357269 Rev B
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4 160, 100 specifications

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