Powermate PMC435000 manual Cord SET, Wheel Installation, Foot Installation, Handle Installation

PORTABILITY KIT INSTALLATION CORD SET

TOOLS REQUIRED: 7/16”, 1/2”, 9/16", and 5/8” sockets and ratchets, block(s) of wood (minimum of 6” tall).

Refer to the parts list on page 9.

WHEEL INSTALLATION

1.Block up end of generator opposite the fuel tank cap to install wheel kit.

2.Slide the axle (item 35) through the wheel brackets on the carrier, then through a wheel (item 31), with the offset side of the wheel hub against the wheel bracket.

3.Secure the wheel to the axle with the axle cap (item 16), tapping the cap onto the axle with a hammer.

4.Repeat above instructions for the remaining wheel.

FOOT INSTALLATION

1.Assemble the rubber feet (item 32) to the foot bracket (item 27) using a 1/4-20 x 1.5” bolt (item 29). Thread a 1/4 washer (item 39) and a 1/4 nyloc nut (item 13) to the bolt to secure the assembly. Caution: Do not over tighten so that the foot material collapses.

2.Blocking up the alternator side of the generator, place the foot bracket under the carrier channel. Thread a 5/16-18 x 1” bolt (item 36) through the mounting holes and thread a 5/16 flange nut (item 15) to the bolt to secure the foot bracket to the carrier.

HANDLE INSTALLATION

1.Place handle (item 28) over carrier tubing on same end as feet, centering handle on the carrier.

2.Slide 7/16 x 2” bolt (item 30) through handle as shown in diagram and secure with 7/16” nyloc nut (item 33). Tighten until handle is securely clamped to the carrier tubing.

3.Apply aerosol hairspray or similar adhesive to the handle (item 28), and then slide the handle grip (item 44) onto the handle. The aerosol hairspray will allow for easier assembly and will adhere the grip to the handle.

NOTE: When using a generator cover with this portability kit, the handle must be moved to the downward position.

Your generator is supplied with a 25 foot 12 GA SJTW 4-conductor 105ºC power cord set. This cord is equipped with an L14-20P twistlock Plug, on one end, which will plug directly into the mating twistlock receptacle on the control panel of your generator. The opposite end comes equipped with a special 4 circuit connector comprised of four 5-20R receptacles. These may be used to power individual loads. Make sure the loads do not exceed the 20 amp rating of the Power Cord Set. Circuit breaker protection is provided for on the control panel of your generator.

You will notice that the 4-circuit connector is color coded with red and blue dots. When several loads are powered at the same time, it is best to keep equal loads supplied to each separately colored half, if possible. The red half and the blue half of the connector are each capable of sustaining 20 amps of current provided your generator is capable of supplying 4800 watts of power. Check nameplate ratings for total wattage capability of the generator.

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