Powermate PMC525502 manual Portability KIT Installation, Cord SET, Refer to the parts list on

PORTABILITY KIT INSTALLATION

TOOLS REQUIRED: 7/16”, 1/2”, 9/16”, and 5/8" sockets and ratchets, block(s) of wood (minimum of 6” tall).

Refer to the parts list on page 9.

WHEEL INSTALLATION

1.Block up end of generator opposite the fuel tank cap to install wheel kit.

2.Insert wheel spacer (item 18) into the center of the wheel

(item 31).

3.Slide 3/8 x 4.25” bolt (item 35) and 3/8 washer (item 21) through the wheel (item 31), then through the wheel bracket on the carrier, with the offset side of the wheel hub against the wheel bracket.

4.Thread 3/8 nyloc nut (item 17) onto the bolt and tighten to securely clamp the wheel assembly to the carrier.

5.Repeat above instructions for the remaining wheel.

FOOT INSTALLATION

1.Assemble the rubber feet (item 32) to the foot bracket (item 41) using a 1/4-20 x 1.5” bolt (item 40). Thread a 1/4 washer (item 13) and a 1/4 nyloc nut (item 15) to the bolt to secure the assembly. Caution: Do not over tighten so that the foot material collapses.

2.Blocking up the alternator side of the generator, place the foot bracket under the carrier channel. Thread a 5/16-18 x 1” bolt (item 14) with a 5/16 washer (item 34) through the mounting holes and thread a 5/16 washer (item 34) and a 5/16 nyloc nut (item 22) to the bolt to secure the foot bracket to the carrier.

HANDLE INSTALLATION

1.Place handle (item 39) over carrier tubing on same end as feet, as shown in the diagram.

2.Slide 7/16 x 2” bolt (item 43) through handle as shown in diagram and secure with 7/16” nyloc nut (item 45). Tighten until handle is securely clamped to the carrier tubing.

3.Apply aerosol hairspray or similar adhesive to the handle

(item 39), and then slide the handle grip (item 44) onto the handle. The aerosol hairspray will allow for easier assembly and will adhere the grip to the handle.

4. Repeat above instructions for the remaining handle.

CORD SET

Your generator is supplied with a 25 foot 12 GA SJTW 4-conductor 105ºC power cord set. This cord is equipped with an L14-20P twistlock Plug, on one end, which will plug directly into the mating twistlock receptacle on the control panel of your generator. The opposite end comes equipped with a special 4 circuit connector comprised of four 5-20R receptacles. These may be used to power individual loads. Make sure the loads do not exceed the 20 amp rating of the Power Cord Set. Circuit breaker protection is provided for on the control panel of your generator.

You will notice that the 4-circuit connector is color coded with gray and yellow receptacles. When several loads are powered at the same time, it is best to keep equal loads supplied to each separately colored half, if possible. The gray half and the yellow half of the connector are each capable of sustaining 20 amps of current provided your generator is capable of supplying 4800 watts of power. Check nameplate ratings for total wattage capability of the generator.

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