Poulan 435562, 96198002603 owner manual Engine, Cleaning

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MAINTENANCE

V-BELTS

Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).

The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to the snow thrower.

AUGER GEAR CASE

•The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.

•If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above compo- nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service classification SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil change. All oil must meet API service classification SG–SL.

•Be sure snow thrower is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place- ment of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

1.Remove safety ignition key and disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2.Clean area around drain plug.

3.Remove drain plug and drain oil in a suitable container.

4.Install drain plug and tighten securely.

5.Wipe off any spilled oil from snow thrower and engine.

6.Install left wheel (if removed for draining oil). Be sure to install klik pin into proper hole in wheel axle (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

7.Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine.

8.Refill engine with oil through oil dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

9.Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

10.Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could create a fire hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of each season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PRODUCT SPECIFICATIONS” section of this manual.

CLEANING

IMPORTANT: For best performance, keep snow thrower housing free of any dirt or trash. Clean the outside of your snow thrower after each use.

WARNING: Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with spark plug.

•Keep finished surfaces/wheels free of gasoline, oil, etc.

•We do not recommend using a garden hose to clean your snow thrower unless the electrical system, muffler and carburetor are covered to keep water out. Water in engine can result in shortened engine life..

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Contents Model Number Snow ThrowerSafe Operation Practices for Walk-Behind Snow Throwers Table of Contents Parts Packed Separately in Carton Assembly / PRE-OPERATIONHOW to SET UP Your Snow Thrower Remove Snow Thrower from CartonUnfold Upper Handle Install Speed Control ROD See FigsInstall Traction Drive Control ROD See Figs Check Tire Pressure Install Auger Control ROD See FigsInstall Discharge Chute / Chute Rotater Head See Fig Primer OperationKnow Your Snow Thrower Ignition KEYMeets A.N.S.I. Safety Requirements Electric start button used for starting the engineTo USE Fuel SHUT-OFF Valve See Fig HOW to USE Your Snow ThrowerStopping To USE Choke Control See FigTo Move Forward and Backward See Fig Using the CLEAN-OUT Tool See FigTo Throw Snow See Fig Before Starting the Engine Before Stopping Snow Throwing TipsTo Start Engine If Recoil Starter has FrozenBefore Each USE MaintenanceGeneral Recommendations LubricationCleaning EngineChute Deflector Service and AdjustmentsTo Adjust Snow Thrower Height Shear Bolts See FigTo Replace Belts See Fig Carburetor To Adjust Cable Tension See FigTo Remove Wheels See Fig Engine SpeedFuel System StorageOther Engine OILTroubleshooting Exploded KEY Part Description Auger Assembly RH Auger HousingAuger Assembly LH Scrapper BARSkid Plate LH Auger BearingBearing Plug Skid Plate RHWasher Knob BlackPOP Rivet Plastic WasherCable Assembly Heat Shield LEVER/CABLE Rotator AssemblyCable Assembly Adjustable Rotator HeadLower Handle 196944X007 Panel Bracket LH 196943X007 Panel Bracket RHHandle Grip Pivot Support WeldmentKnob RED SpacerRetainer Handle KnobShifter ROD TOP Impeller RODTraction ROD Shifter ROD BottomInterlock CAM Console PanelInterlock Spring Torsion SpringRepair Parts Snow Thrower - Model Number PP208E24 Drive Wheel HUB Speed Selector AssemblyDrive Plate Assembly END PlateSprocket Axle ShaftRoll PIN 3/16 Clik PIN427963X428 Complete LCT EngineFrame Engine Mounting PlateIdler ARM Bracket Impeller BeltTraction Belt Idler Pulley432332X421 Wheel Assembly LH432331X421 Safety Ignition KEY 422663DECAL, DANGER, Deflector 181037DECAL, Danger DECAL, InstructionService Notes Service Notes Limited Warranty

96198002603, 435562 specifications

The Poulan 96198002603,435562 is a powerful and reliable chainsaw designed for both professional and residential users. Known for its durability and efficiency, this model has gained a reputation for handling a variety of cutting tasks with ease. One of its standout features is the robust 42cc two-cycle engine that provides ample power for cutting through dense woods and tough materials. This engine is engineered to deliver significant torque, allowing the saw to cut through logs with minimal effort.

A key technology embedded in the Poulan chainsaw is its Easy Start system. This innovation simplifies the starting process, requiring less pull effort, which is particularly beneficial for users who may struggle with traditional starting mechanisms. The engine operates smoothly, thanks to its advanced air filtering system that aids in reducing the amount of debris that enters the engine, thereby extending the life of the saw and maintaining its performance.

In terms of design, the Poulan 96198002603,435562 features a lightweight construction that enhances maneuverability while reducing operator fatigue during extended use. The ergonomic handle design is another significant characteristic. It provides a comfortable grip and reduces vibration, allowing for better control during cutting operations. This is particularly important for users who need precision and accuracy in their work.

Additionally, the chainsaw incorporates a tool-less chain tensioning mechanism, which allows users to easily adjust the chain without the need for additional tools. This feature not only saves time but also simplifies maintenance, making it more user-friendly, especially for those new to chainsaws.

Safety is a top priority with this model, which includes a chain brake feature that automatically stops the chain in case of kickback, preventing potential injuries. The clear fuel tank allows users to easily monitor fuel levels, ensuring that they do not run out of fuel during critical tasks.

In conclusion, the Poulan 96198002603,435562 combines power, ease of use, and safety features, making it an excellent choice for anyone in need of a dependable chainsaw. Whether you're pruning trees, cutting firewood, or tackling larger jobs, this model is well-equipped to meet your needs efficiently and safely. With its blend of technology and thoughtful design, it continues to be a popular choice among chainsaw enthusiasts and professionals alike.
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