Emerson 7000 manual Supporting Structure, Mounting, Testing Power Conductors, Line Connections

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381333-395

Installation 1-1

Installation

The ASCO 7000 Series Medium-Voltage Automatic Transfer Switch (ATS) is factory wired and tested.

Refer to the manual from the manufacturer of the metal-clad switchgear for section handling, installation, power connections, and testing.

Supporting Structure

The supporting foundation for the enclosure must be level and straight. Refer to the applicable enclosure outline drawing included with the transfer switch for all mounting details including door opening space.

Mounting

Refer to the outline and mounting diagram and mount the automatic transfer switch according to details and instructions shown on the diagram.

NOTICE

Protect the transfer switch from construction grit and metal chips to prevent malfunction or shortened life of the transfer switch.

Testing Power Conductors

Do not connect the power conductors to the transfer switch until they are tested. Installing power cables in conduit, cable troughs, and ceiling-suspended hangers often requires considerable force. The pulling of cables can damage insulation and stretch or break the conductor’s strands. For this reason, after the cables are pulled into position, and before they are connected, they should be tested to verify that they are not defective or have been damaged during installation.

Line Connections

Refer to the wiring diagram provided with the transfer switch. All wiring must be made in accordance with the National Electrical Code and local codes.

!DANGER

De-energize all conductors, open all circuit breakers, and rack out all voltage transformers before making any connections. De-energize any UPS, station battery system, or any similar system providing standby control power. Be sure that the Normal and Emergency line connections are in proper phase rotation. Place the engine generator starting control in the OFF position. Make sure engine generator is not in operation.

Engine-Generator Control

Connections

All customer connections, including the engine control contact connections, are located on terminal block TB. This terminal block is located on the interior left side of the control section. Refer to the wiring diagram provided with the automatic transfer switch. Connect the engine start wires to the appropriate terminals. See Figure 1-1 and Table A.

Table A. Engine-generator control contacts

When normal source fails

TB terminals

contact closes

TB1 and TB2

contact opens

TB1 and TB3

engine-

generator1 control

contacts2

3

Figure 1-1. Customer terminal block TB in controls section.

Auxiliary Circuits

Connect auxiliary circuit wires to appropriate terminals on terminal block TB as shown on the wiring diagram provided with the automatic transfer switch.

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Contents Operator’s 1200 X C Catalog Number IdentificationLine Connections Testing Power ConductorsSupporting Structure MountingOn CB Sections Circuit Breakers, check these items Configuration of Shipped ATSLock-Out Relay optional Controller Settings for MV ATSsController Menu Settings Controller Voltage Jumper BlocksTransfer Test ATS Electrical OperationActs Electrical Operation Acts controls and indicatorsAdts Electrical Operation Adts controls and indicatorsHeld in Transfer Test Troubleshooting for MV ATSTransfer Control switch is Alarm Reset buttonExtended Parallel Time Troubleshooting for MV ActsTransfer Control Failure to SynchronizeLoad Disconnect Active Troubleshooting for MV AdtsIndex
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7000 specifications

The Emerson 7000 series is a versatile and advanced automation solution designed for modern industrial environments. Renowned for its reliability, scalability, and performance, the Emerson 7000 series is tailored to meet the complex demands of various industries, including oil and gas, chemical manufacturing, power generation, and food and beverage.

At the heart of the Emerson 7000 series is its powerful and flexible architecture. This series integrates seamlessly with existing systems, allowing for easy upgrades without disrupting ongoing processes. The modular design enables users to customize their setups according to their specific needs, providing unmatched adaptability in dynamic operations.

One of the standout features of the Emerson 7000 is its intelligent diagnostics capabilities. This technology leverages advanced algorithms and machine learning to predict equipment failures and maintenance needs, thus minimizing unplanned downtime. By continuously monitoring critical parameters, the system provides operators with actionable insights, enhancing operational efficiency and safety.

The Emerson 7000 series also focuses on user-friendly interfaces. Its intuitive design allows operators to quickly navigate complex data and analytics, facilitating quicker decision-making. The human-machine interface (HMI) provides a clear visual representation of processes, empowering users to manage operations effectively.

Another cutting-edge technology in the Emerson 7000 series is its cybersecurity measures. With the increasing threat of cyber-attacks in industrial environments, Emerson has prioritized the integration of robust security protocols. These features protect sensitive data and ensure the integrity of operations, safeguarding organizations from potential breaches.

Additionally, the Emerson 7000 series supports a wide range of communication protocols, making it compatible with various devices and systems. This interoperability allows for greater collaboration between different technologies within a facility, streamlining workflows and enhancing productivity.

Lastly, the Emerson 7000 emphasizes sustainability and energy efficiency. By providing insights into energy consumption and operational performance, the system helps organizations minimize their environmental impact and reduce operational costs.

In summary, the Emerson 7000 series stands out as a comprehensive automation solution that combines cutting-edge technologies, user-friendly interfaces, robust cybersecurity, and a commitment to sustainability. With its ability to adapt to diverse industrial needs and enhance operational efficiency, the Emerson 7000 continues to be a preferred choice for businesses seeking to navigate the complexities of modern manufacturing and process automation.