Cypress AN1196, EZ-USB FX2 PCB Split Planes and Signal Routing, Thermal Design Considerations

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AN1196

This figure shows the dielectric material thickness (“Prepreg”) between layers 1 and 2 and the thickness between layers 3 and 4. The dimensions between these layers are a key ele- ment in the design to set the proper characteristic impedance for the USB data traces. This is the “h” term mentioned in the prior section on PCB impedance design. The core material of the PCB lies between layer 2 and 3. Although this material is not critical to impedance characteristics, it is used to deter- mine the overall board thickness.

Split Planes and Signal Routing

The shield/safety ground is on one of the four layers of the PCB. However, when viewed across all layers of the PCB, the section with the shield/safety ground plane should not overlap any other planes or signals. If the shield/safety ground is on the edge of the board with the USB connectors, then there should not be any other metal in other PCB layers directly above or below that area.

An alternate method of isolating the shield from the signal ground is shown is Figure 4. The lower section of Figure 4 illustrates a portion of the ground layer. Given this scenario, shield/safety ground plane is on the same layer as the signal ground plane and is associated with the PCB’s layer two.

Figure 4. Section of Split Ground Plane

The upper portion of Figure 4 shows the schematic associ- ated with the coupling across a split plane using C21 and R13 components. The width of the gap between the shield/safety ground and the signal ground should be no less than 25 mil in order to minimize electrical edge coupling.

It is not necessary to have a large shield/safety ground plane. A 100-mil-wide trace for interconnect is sufficient.

The following is a list of routing requirements which should be adhered to:

USB connector pins 1, 2, 3, and 4 are in the area of the signal ground, not the shield/safety ground.

The USB signals traces from the connector route over the signal ground plane, never over the shield/safety ground.

No signal should route over the shield/safety ground plane.

No other power or signal ground planes should overlap the shield/safety ground plane.

All USB data signals should be routed exclusively on layer one, the top side.

They should not route underneath any component except for their associated USB connector.

Line length should be minimized.

To minimize coupling between the USB data pair and other non-USB signals, the USB data pair should not be closer than 35 mil to another signal.

If a ground fill is to be used on the top side of the board, then to avoid significant impact to signal impedance, the USB data pair should not be within 35 mil of the surface ground plane.

These guidelines also apply to the crystal used for the CY7C68013.

USB data lines must maintain proper differential pairing. This is not possible at either end of the trace. At either end of the trace, the physical limitation of routing to the pins of the USB connector and the CY7C68013 causes a divergence from this.This divergence should be minimized and the signal pairs should adhere to the proper trace design for the required 90- ohm differential impedance.

Thermal Design Considerations

The QFN (Quad Flatpack No leads) is a package with a small footprint and low profile. It has excellent thermal properties: a very low Θja of approximately 25°C per watt. These thermal properties are ideal for the high-performance FX2.

The appropriate thermal design for use with the EZ-USB FX2 is to dissipate heat from the QFN package by conduction, not convection. Heat is conducted away from the package through its bond to the PCB. From there it is dissipated into the signal ground plane. Special attention to the heat transfer area below the package is required.

On the bottom of the package is a metal pad referred to as the exposed die attach paddle, (or simply exposed paddle). The exposed paddle is the means by which most of the EZ- USB FX2 thermal energy is dissipated away from the pack- age. The exposed paddle is a square metal area approxi- mately 6 mm on a side.

November 21, 2002

Document No. 001-43117 Rev. **

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Contents Introduction Electrical Design RecommendationsEZ-USB FX2 Package Description CY4611 EZ-USB FX2 USB to ATA Reference DesignEZ-USB FX2 Device Supply Decoupling PCB Design RecommendationEMI and ESD Considerations Maintain PCB Trace Impedance PCB Layer Stack-UpSplit Planes and Signal Routing Thermal Design ConsiderationsThermal Efficiency EZ-USB FX2 Assembly Recommenda- tions SummaryReferences

AN1196, EZ-USB FX2 PCB specifications

The Cypress EZ-USB FX2 is a high-speed USB microcontroller that serves as a versatile platform for connecting various devices to a USB interface. Designed for applications requiring a seamless and efficient USB communication system, the FX2 is widely used in data acquisition, imaging, and consumer electronics. The AN1196 application note is a pivotal resource that provides comprehensive guidance on utilizing the FX2 for developing USB peripherals.

One of the standout features of the Cypress EZ-USB FX2 is its ability to support high-speed USB 2.0 data transfer rates of up to 480 Mbps. This high bandwidth allows it to handle large data flows efficiently, making it suitable for applications such as high-resolution imaging or real-time data streaming. The FX2 architecture is designed to facilitate easy integration with various types of peripherals, allowing developers to create devices that communicate effectively over USB.

The FX2 microcontroller is built on an 8051 core, which is known for its low power consumption and efficient processing capabilities. With 64 Kbytes of on-chip RAM and 8 Kbytes of ROM, it provides ample resources for firmware and data storage. The built-in FIFO buffer is a significant advantage, enabling smooth data transfers between the USB interface and the device, thus reducing the complexity typically associated with USB communication.

A range of development tools and libraries simplifies the programming of the FX2 device. The EZ-USB developer toolkit includes libraries for quick integration and support for various development environments. This toolkit allows engineers to focus on higher-level application designs rather than getting bogged down in the intricacies of USB protocol implementation.

In terms of power management, the FX2 supports various modes to minimize power consumption during idle periods. This feature is particularly useful in battery-powered applications or scenarios where energy efficiency is crucial. Moreover, the device offers flexibility with its GPIO pins, allowing developers to configure them for different functionalities such as I2C, SPI, or GPIO operations, expanding its utility across various applications.

Overall, the Cypress EZ-USB FX2, together with the guidance provided in the AN1196 application note, equips developers with the resources needed to build robust USB solutions that cater to diverse market needs. Its combination of high-speed performance, low-power operation, and flexibility makes it a popular choice in the embedded systems community.