Emerson Process Management Comprehensive Guide to Bristol ControlWave PAC Automation Systems
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Product Data Document

420DS-1k

July 16, 2007 - Page

Bristol® ControlWave® PAC

Scalability

ControlWave PAC meets the needs of a wide range of applications, from a unit controller RTU to a powerful plant process control system through its modular architecture, large I/O capacity and Ether- net networking capability.

For smaller I/O configurations, the low power ControlWave Micro and Express are ideal RTU packages with all of the same software capabilities of their ControlWave PAC big brother.

ControlWave Micro is a compact modular RTU/PLC hybrid, providing up to eleven serial communication ports and optional built-in 100/10 Base-T Ethernet ports. Built-in spread spectrum radio and dial-line modem options reduce integration cost, enhance communication flexibility and provide communica- tion back-up.

The base unit is used to house the power system, CPU and 2 or 6 I/O modules. The base is expand- able up to fourteen I/O slots through 2,4 or 8 slot plug-on I/O expansion bases.

ControlWave Express is a very compact, low profile SCADA RTU with a fixed I/O point count. Extremely low power consumption makes ControlWave Ex- press highly suitable for many remote sites common in water, wastewater, and natural gas applications

ControlWave Designer with ACCOL III

To minimize your engineering and development time, we have adopted the international standard for PLC programming, IEC 61131-3. ControlWave Designer is a fully IEC 61131-3 compliant program- ming environment for the ControlWave family of products. ControlWave Designer includes all five IEC 61131-3 process languages for batch, continu- ous and discrete control: Function Block Diagram, Structured Text, Sequential Function Chart, Ladder Logic Diagram and Instruction List.

ControlWave Designer includes an extensive library of more than 200 basic IEC 61131-3 functions and function blocks common to many IEC 61131-3 based products. These include:

•Flip-flops, Counters & Timers

•Ladder diagram functions - coils and contacts, etc.

•Numerical, Arithmetic & Boolean functions

- Sine, Cosine, Add, Sub, Square Root, And, Or, etc.

•Selection & Comparison - Min, Max, Greater than, Equal, Less than, etc.

•Type conversions - Integer to Real, Boolean to Word, etc.

Open Standards for Programming, Net- work Configuration and Communication

Only ControlWave brings the perfect combination of industry standards to minimize learning, engineering and implementation costs.

By adhering to such industry standards as Ethernet, TCP/IP, Microsoft Windows, COM/DCOM, FTP, OLE and ActiveX, ControlWave is able to achieve the highest degree of openness in control system archi- tecture and bring the optimal process efficiency and productivity needed to ensure a successful system implementation.

ACCOL III

In addition to the basic functions and function blocks, ControlWave Designer brings the benefit of over twenty years of SCADA and plant control experience in Emerson’s Bristol ACCOL III function block library. ACCOL III includes over sixty func- tion blocks valuable for use in oil & gas, water and wastewater and process measurement & control applications. Further, ACCOL III is designed to take full advantage of the significant features offered by ControlWave.

Briefly, this library includes function blocks for:

•Average, Compare, Totalize

•Scheduling & Sequencing

Remote Automation Solutions

Website: www.EmersonProcess.com/Remote

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Contents Product Data Document Hardware FeaturesRemote Automation Solutions ControlWave Designer with Accol ScalabilityEnvironmental Specifications SpecificationsPower Supply and Chassis CommunicationControlWave Digital Input Module FeaturesAll I/O Thermocouple Input Module ControlWave Digital Output ModuleControlWave Analog Input Module ControlWave Universal Digital Input Module and Counter UDI RTD Input ModuleControlWave Analog Output Module Cable Lengths Remote Termination ModulesAvailable Modules Scalability Hardware FeaturesControlWave I/O Expansion Rack Communication ProcessorSimply Creative ControlWave RedundancyOpenBSI ControlWave Redundant SystemOpenBSI Utilities Real-time ActiveX Controls ActiveX ControlsHigh Historical Data Integrity Historical Data CollectionRequired Software OPC ServerCommunication Protocols Modbus ProtocolControlWave Open Network Connectivity Bsap ProtocolSecure Data Advantage Multi-User Security AccessKey-Lock Security Bridge Between SystemsO Module ControlWave Mounting Dimensions Bristol ControlWave PAC Bristol ControlWave PAC Detail Expansion Rack CPU Comm Port Configurations Note Internal Power Supply Sequencer Module PssmCPU See Note Comm Port Configurations Note Redundant I/O SystemLocal Termination I/O Modules RTDControlWave I/O Modules and Termination Blocks Remote Termination I/O Modules PCControlWave I/O Modules and Termination Blocks Cont’d Dual Redundant CPUs Comm Port ConfigurationsChassis & Switcher Assembly

PAC specifications

Emerson Process Management's PAC, or Process Automation Controller, represents a significant innovation in the field of industrial process control. As industries increasingly seek to optimize efficiency, reduce costs, and enhance productivity, PACs have emerged as pivotal in achieving these goals. Emerson's PAC combines the reliability and precision needed for critical process control applications with flexible architectures that cater to diverse industrial environments.

One of the standout features of Emerson’s PAC is its robust architecture, which allows for the integration of various control strategies and protocols. This flexibility ensures that it can adapt to both continuous and batch processes, making it an ideal choice for a wide range of industries, including oil and gas, pharmaceuticals, food and beverage, and chemical manufacturing. The system supports multiple communication protocols, enabling seamless integration with existing systems, sensors, and devices.

In addition to its flexible architecture, Emerson's PAC is equipped with advanced software capabilities that enhance operational efficiency. The intuitive user interface is designed to simplify the user experience, allowing operators to easily navigate through complex control environments. The built-in analytics tools aid in real-time monitoring and performance evaluation, enabling prompt responses to any operational issues that may arise. Moreover, the system is designed with cybersecurity features to safeguard critical data and prevent unauthorized access, an essential consideration in today's interconnected industrial landscapes.

Emerson's PAC is powered by advanced technologies that provide high-speed processing and extensive data handling capabilities. This ensures that operators receive timely alerts and can perform quick analysis, leading to informed decision-making and improved productivity. The use of cloud computing further enhances the capabilities of PAC by enabling remote access and management, thereby eliminating the limitations of traditional onsite controls.

In summary, Emerson Process Management's PAC embodies cutting-edge technology tailored for modern industrial needs. Its main features, including flexible architecture, user-friendly software, high-speed processing, and robust security, position it as a reliable solution for enhancing process automation. As industries continue to evolve, Emerson’s PAC will undoubtedly play a critical role in shaping the future of process management, ensuring that organizations can operate efficiently and stay competitive in an increasingly complex market.
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